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1 Products availableWe offer a complete product range of Rotational Molding Mould Lid
Application :
Suitable for large size cylindrical vertical container and other similar products. Also used for roto lining of products.
Features :
Application:
Biaxial type Rotomoulding machines are specially designed to hold Small to heavy moulds as well as multiple moulds with various capacities. Provision for such heavy mould carrier plates or spider with wide range of diameter for arms are provided with heavy pedestal support for sturdy comfortable operation.
Details
| Description | Data |
|---|---|
| Oven | Oven panels are designed & manufactured by heavy erw hollow square & rectangular section with 100 to 150 mm insulation to reduce heat loss resulting in less fuel consumption. Inner lining of stainless steel is provided for better heat distribution with in short time to the moulds with 100 to 150 mm insulation resulting in less time for gaining uniform oven temp. with heat resistant high temp. aluminium paint. With unique design of heating chamber fast heat transfer is possible due to high velocity re circulation blower fans made of s.s. 304 grade ampeler & dynamical balanced with low noise & low rpm blower. |
| Inspection Window | Side inspection window available to inspect custom product. |
| Second Charge | Second / third charge window provided on top to save the time and avoid heat loss. |
| Insulation | Sandwich insulation (cerawool internal & light mineral wool bond external) for heat resistant having 100 to 150 mm insulation is used for heat & energy saving & resistance up to 500 o degree. |
| Oven Door | Motorized movement for oven door with rack & pinion method arrangement. Pneumatic locking with heavy cylinder, proximity switch for door locking is provided. |
| Burner | Suitable high efficiency "oxilon" make dual fuel burner with low fuel consumption & low noise . |
| Turret | Turret rotates on heavy duty base ring structure. Heavy duty motorized turret with slip ring connection for arm movement. Interlocking for arm movement when arm is in front of oven door. |
| ST. ARM | 03 straight arm having 4 cavities & 01 straight arm having 2 cavities will be provided in individual rotation for better quality and uniform thickness of the product. |
| Control Panel | All in one separate operator console. Variable speed danfoss a/c drive for all the arms. Separate temperature controllers for oven safety and alarm devices. Auto reversal facility of arm with timer for both directions control & to provide job positioning of arm in load/unload station. Micro processor based machine control panel with digital display ( & plc on demand only) |
| Motors | Branded siemens , abb, rotomotive (italy), mgm "varvel", italy or havells make a.c. & brake motors with guarantee. |
| Gear Boxes | Branded rotomotive (italy) or mgm "varvel", italy make with guarantee. |
| Colour | Body with polyurethane paint for long lasting. |
| Variable Drive | Branded a/c variables drives indexing mechanism with variable speed frequency converter having dynamic braking, acceleration & deceleration features to reduce shock & accurate job positioning. |
| Machine Control | Oven controls are equipped with necessary interlocking and safety devices with buzzer alarm for safety. Mould positioning and balancing facility inbuilt. |
Application:
Biaxial type Rotomoulding machines are specially designed to hold Small to heavy moulds as well as multiple moulds with various capacities. Provision for such heavy mould carrier plates or spider with wide range of diameter for arms are provided with heavy pedestal support for sturdy comfortable operation.
Details
| Description | Data |
|---|---|
| Oven | Oven panels are designed & manufactured by heavy erw hollow square & rectangular section with 100 to 150 mm insulation to reduce heat loss resulting in less fuel consumption. Inner lining of stainless steel is provided for better heat distribution with in short time to the moulds with 100 to 150 mm insulation resulting in less time for gaining uniform oven temp. with heat resistant high temp. aluminium paint. With unique design of heating chamber fast heat transfer is possible due to high velocity re circulation blower fans made of s.s. 304 grade ampeler & dynamical balanced with low noise & low rpm blower. |
| Inspection Window | Side inspection window available to inspect custom product. |
| Second Charge | Second / third charge window provided on top to save the time and avoid heat loss. |
| Insulation | Sandwich insulation (cerawool internal & light mineral wool bond external) for heat resistant having 100 to 150 mm insulation is used for heat & energy saving & resistance up to 500 o degree. |
| Oven Door | Motorized movement for oven door with rack & pinion method arrangement. Pneumatic locking with heavy cylinder, proximity switch for door locking is provided. |
| Burner | Suitable high efficiency "oxilon" make dual fuel burner with low fuel consumption & low noise . |
| Turret | Turret rotates on heavy duty base ring structure. Heavy duty motorized turret with slip ring connection for arm movement. Interlocking for arm movement when arm is in front of oven door. |
| ST. ARM | 03 straight arm having 4 cavities & 01 straight arm having 2 cavities will be provided in individual rotation for better quality and uniform thickness of the product. |
| Control Panel | All in one separate operator console. Variable speed danfoss a/c drive for all the arms. Separate temperature controllers for oven safety and alarm devices. Auto reversal facility of arm with timer for both directions control & to provide job positioning of arm in load/unload station. Micro processor based machine control panel with digital display ( & plc on demand only) |
| Motors | Branded siemens , abb, rotomotive (italy), mgm "varvel", italy or havells make a.c. & brake motors with guarantee. |
| Gear Boxes | Branded rotomotive (italy) or mgm "varvel", italy make with guarantee. |
| Colour | Body with polyurethane paint for long lasting. |
| Variable Drive | Branded a/c variables drives indexing mechanism with variable speed frequency converter having dynamic braking, acceleration & deceleration features to reduce shock & accurate job positioning. |
| Machine Control | Oven controls are equipped with necessary interlocking and safety devices with buzzer alarm for safety. Mould positioning and balancing facility inbuilt. |
Extruder base:
The base is fabricated out of mild steel plates, channels. The top of the base is machined to mount hopper block and barrel support bracket. The ac induction motor and helical gearbox are accommodated on the base of the frame.
Screw & barrel:
The screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Water-cooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings.
Helical gear box ( inbuilt thrust housing):
It is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having three bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the housing. All bearings are standard make.
Main drive:
Ac motor with heavy-duty gearbox connected through v belt and sturdy Coupling.
Cooling tank:
It is fabricated in ss sheet. Sufficiently long and leak proof. Tray is mounted on stand guide rollers are provided to guide the strands traveling from the tray. Outlets are given at the bottom to drain the water. Guide roll made out from s.s.
Palletizer
It is fabricated in m.s sheet. Some parts of body fabricated from s.s. Sheet. 12 blades are running &1 blade is fixed. Blade size is 6” (inch) .IT Is running with a.c. Elect. Motor with fully covered.
Control panel
Construction of panel is in m.s. Crc sheet. Panel is powder coated. All Switch gears are of standard make voltmeter with voltage selector switch for Incoming voltage.
Application areas :
Water storage tanks, Horizontal Tanks, Loft rectangular tanks, Under ground water tanks (pumps), Double / Triple layer tanks, PUF Insulated tanks, House hold drums, Septic tanks.
Technical Specifications
| Model | Cutter House Opening (INCH) | Rotating Blades | Fixed Blades | Load Hp | Production/Hr. |
|---|---|---|---|---|---|
| Sgm-14 | 12 X 10 | 2 | 4 | 10 | 75 - 100 Kgs./HR. |
| Sgm-16 | 15 X 13 | 2 | 4 | 15 | 100 - 150 Kgs./HR. |
| Sgm-18 | 18 X 16 | 2 | 4 | 25 | 150 - 200 Kgs./HR. |
| Sgm-24 | 24 X 22 | 2 | 4 | 30 | 200 - 300 Kgs./HR. |
Features :
Mr. N Sharma (N. A. Engineers)
J-316-c, RIICO Industrial Area, Sarna Dungar, Jhotwara, Jaipur, Rajasthan - 302012
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