Shree Bhagwati Machtech India Pvt Ltd.

Rakhial, Ahmedabad, Gujarat

The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.

Vial external washer machine is fitted with after capper machine is injectable vial external washer machine / injection vial external washer machine, oncology vial external washer machine and aseptic processing lines, speed up to 120vpm , vial surfaces involves the destruction or removal of any possible product residual so as to prevent them infecting the operators and cross contamination between containers and machine, as well.

From the infeed Turn Table the vials are fed into the External Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn Table for the washing operation. Two operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the sides of the conveyor a set of spray nozzles are fitted on each conveyor for water jet. One set of knifes blocks are provided on each conveyor for air jet The air is sprayed through this knifes.

The Knifes are fitted in a inclined manner which ensures that the air that is sprayed reaches each corner of the vial which are previously washed. After washing and drying the vials are guided to the outfeed Turn Table. Before reaching the outfeed Turn Table a special arrangement is provided to dry the vial from the bottom side.

A set of syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of the vial resulting in the drying of the vials This machine is completely operated by PLC. A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water & air and shows the indication with alarm in the PLC.

Automatic Linear Vial Washing Machine is used for washing of Vials. There are two models available one is SBLVW-120 which gives an output speed of 60 to 120 Vials / Min. & the other one is model SBLVW-240 which gives an output speed of 80 to 240 Vials / Min

 

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SBLVW-120 / 240 Automatic Linear Vial Washing Machine is used for washing of Vials. There are two models available one is SBLVW-120 which gives a out put speed of 60 to 120 Vials/Min. & the other one is model SBLVW-240 which gives a output speed of 80 to 240 Vials/Min.

 

 

Vials will be pushed from infeed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected.

 

Technical Specifications of Linear Vial Washing Machine

The rotary vial washing machine is compact and highly efficient machine with elegant look. This multifunctional multi featured machine meets the GMP requirements of washing for glass and vial. The machine operates on the rotary principle with GENEVA mechanism and requires manual loading and unloading of bottles.

The bottles are loaded on the subsequent indexing part of rotating platform and are cleaned in series of operations. Specially designed bottle holders provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water, and sequence of various washing media to suit specific requirement.

Bhagwatis High Speed Linear Vial Washing Machine is most ideal for Round Vial and finds wide application in PHARMACEUTICALS INDUSTRIES. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pushed manually from feed table. This saves manpower as vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading vial continues on to turn table (Optional).

Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of vial. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure.

In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the vial and the vial comes out with water totally drained with minimum droplets of water

Ampolue Washing Machine Salient Features :

• LC system with touch screen HMI.
• Output speed of 400 ampoules/Min.
• 3 in 1 ie. Washing, Drying, Labelling of ampoule.
• Water & air knife for washing & drying.
• Servo motor for labelling.
• Imported sensor for container & label.
• Accurate label placement.

The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.

From the infeed Turn Table the vials are fed into the External Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn Table for the washing operation. Two operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the sides of the conveyor a set of spray nozzles are fitted on each conveyor for water jet. One set of knifes blocks are provided on each conveyor for air jet The air is sprayed through this knifes.

The Knifes are fitted in a inclined manner which ensures that the air that is sprayed reaches each corner of the vial which are previously washed. After washing and drying the vials are guided to the outfeed Turn Table. Before reaching the outfeed Turn Table a special arrangement is provided to dry the vial from the bottom side.

A set of syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of the vial resulting in the drying of the vials This machine is completely operated by PLC. A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water & air and shows the indication with alarm in the PLC

The Automatic Linear Vial Washing Machine is excellent for washing injectable glass vials of all varieties. This machine has been integrated with seven washing stations to speed up the regular process of washing with the best approach. This aspect of the machine can be customized based on the requirements of the customer. This Tunnel Type Vial Washing Machine offers four water washes and three air washes. It also offers the most positive and regulated pressurizing washes for vials. All the contact and noncontact parts are made of high quality stainless steel. The details of the variety of the material can be taken from the features that have been enlisted in the following few points. In accordance with the GMP requirements, vials are inverted into a neck down position and the nozzles are entered into vial during the completion of the washing cycles. For sterile vial filling lines, this Vial Washing Machine has proven to be the best solution till now.

Multi Pak Machinery has been ranked among the best Ampoule Washing Machine Manufacturers in the region. The machine is primarily used for washing ampoules while minimizing their contact with other machine parts. The machine has been designed in such a manner that Gripper system holds the ampoule from its neck and holds it in an inverted position until the washing of the ampoule is completed properly.After the washing of the ampoule is successfully completed, the gripper releases the ampoule onto the outfeed feed worm system in a vertical position until positive wash of the ampoules is completed. The machine is ideal to wash 1ml to 10ml ampoules along with the assistance from change parts. The ampoule is then responsible to feed through the feed worm onto the star wheel. After this, the specially designed gripper holds the ampoule and inverts it before putting it on the rotary moving system for the washing process.

'Bhagwati High Speed Linear Vial Washing Machine is used for washing of Vials and finds wide application in Pharmaceuticals Industries. The automatic loading arrangement facilities loading of Vials on to SS wire mesh conveyor through feed conveyor or Vials are pushed manually from feed table. This saves manpower as Vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading Vial continues on to turn tableVials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected.