Ahmedabad, Gujarat, India
GST : 24AANCS9768F1ZQ
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Semi Automatic Volumetric Liquid Filler Machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Working on volumetric principle. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body.
Liquid Filling Machine
Containers have to place manually below the filling nozzles at platform of machine. Where motor operated syringes fill desire pre set volume in container, bottle guide are provide for precisely match for centering of container below nozzles, to avoid spillage of liquid on container. The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.
SBLFRS 60 Automatic Two Head Vial Filling & Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Injectable liquid into vials.
The incoming dry vial (Sterilized) are fed through the Unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The Syringes are made of SS316 construction and both, glass as well as SS Syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for NO VIAL, NO FILLING operation. Syringes are mounted on eccentric block and driving through bottom main Gear Box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes are having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by Star Wheel for filling operation and Stars filling when it starts to move up and after completion of filling operation, Star Wheel delivers four / six vials together on conveyor for Rubber Stoppering operation.
Stoppering unit consist of Star Wheel, Vibrator unit and Bowl. The sterilized rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by Star Wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to Star Wheel and move in rotary direction along with Star Wheel, during movement it will pick up the rubber stopper from the exit end of the Chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed Star Wheel for next sealing operation.
SBLFRS Automatic 6 Head vial filling with Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Inject able liquid into vials.
The incoming dry vial (sterilized) are fed through the Unscramble and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for No Vial, No Filling operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by star wheel for filling operation and starts filling when it starts to move up and after completion of filling operation, star wheel delivers four/six vials together on conveyor for rubber Stoppering operation.
Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The sterilized/autoclaved rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.
SBLFRS Automatic Eight Head vial filling with Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Inject able liquid into vials.
The incoming dry vial (sterilized) are fed through the Unscramble and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for No Vial, No Filling operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by star wheel for filling operation and starts filling when it starts to move up and after completion of filling operation, star wheel delivers four/six vials together on conveyor for rubber Stoppering operation.
Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The sterilized/autoclaved rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.
Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min.
The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel.
The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor.
The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.
Bhagwati Semi-Automatic Liquid Filling Machine is very simple, Piston base volumetric filler. It gives very accurate volumes with remarkable speed. It is widely use in Pharmaceutical, Chemical, Paint, Cosmetic, Oil, Softdrink, Liquir Industries.
Bhagwati make Muti Head Capping machine Four head capper, Six head capper , Eight head capper as 1 head capping to 24 head capping Ropp / Screw Cap Sealing Machine Automatic ROPP cap sealing machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.
The feed container moving on conveyor belt are feed into an in feed star wheel through In-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.
The Automatic Twin Track Twelve Head Volumetric Linear Liquid Bottle Filling Machine, Model SBLF-250 is suitable for Bottles with maximum speed of 240 Bottles per minute. Machine with unique twin track operation of bottles resulting in smoother movement of bottles at lower speed producing higher output. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless Steel finish including machine frame structure. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation.
Containers moving on S.S. Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for cantering of container below nozzles, to avoid spillage of liquid on container.
To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.
The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.
Multipack high quality induction cap sealing system including online / offline Induction Cap Sealing Machine, Bottle Induction Heat Sealing Machine, Online bottle Induction Sealer machine suitable for 20mm to 120mm cap sizes with Automatic induction head Sealing Machine, Bottle Foil Heat Sealing Machine , Our induction sealer machines are manufactured in high technology with German make induction sealing head with air cooled induction cap sealing machines and water cooled induction cap sealing machines.
Technical Specification| Conveyor Stop System | This Interlock is used to detect movement of conveyor belt that whether conveyor belt is moving or not in event of conveyor belt is not moving, the machine will deactivate sealing and give off an audio visual alarm. |
Multipack high quality induction cap sealing system including online / offline Induction Cap Sealing Machine, Bottle Induction Heat Sealing Machine, Online bottle Induction Sealer machine suitable for 20mm to 120mm cap sizes with Automatic induction head Sealing Machine, Bottle Foil Heat Sealing Machine , Our induction sealer machines are manufactured in high technology with German make induction sealing head with air cooled induction cap sealing machines and water cooled induction cap sealing machines.
The Bhagwati Automatic Volumetric Liquid bottle filling machine, which is made compact, versatile and enclosed in stainless steel elegantly matt finish body. This unit works on volumetric principal and reciprocating self-centring device.
TNozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose.The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum of time.The main drive consists of a helical gearbox driven by A/c motor & through controlled by an Ac frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by an Ac frequency drive. A knob can set the speed of conveyor.
Shree Bhagwati oil filling machine range including Edible Oil Filling Machine , Lubricant Filling Machine , Cooking Oil Filling Machine , Oil Filling Machine , Mustard Oil Filling Machines , Palm Oil Filling Machine , Tin Oil Packaging Machine , Engine Oil Filling Machine.
Shree Bhagwati group has Installed many different filling line machineries including oil filling machine at worldwide including Bottle / Jar Engine Oil Filling Machine, Lubricant Engine Oil Filling Machine, Engine Oil Liquid Filling Machine, Vegetable Oil Filling Machine, edible oil filling machine, cooking oil filling machine, fillers and cappers into PET, HDPE, Metal and Glass containers, vegetable oil packaging lines for virgin oils, refined oil, palm oil, colza oil, sunflower oil , Rotary Bottle Filling Machine, edible oil packaging, vegetable oil packaging, vegetable oil filler etc.
SPECIFICATION OF THE EQUIPMENTMACHINES BASICS
Dispensing volume with this Automatic Inline Positive Displacement Pump Filler is accurately measured by reading the revolutions of the pump and motor assembly. Fill rates can be modulated by varying the motor speeds with ramp up and ramp down capability guaranteed to result in a clean end to your fill cycle , Our fillers range from 2 24 head Positive Displacement fillers, as well as multi-lane machines with pumped capacity. These Positive Displacement fillers employ highly reliable positive displacement pumps to quickly and accurately fill any product. The pumps are controlled via the HMI screen which is available as either push button or touch screen, utilizing our highly effective Recipe system which can be programmed to store numerous sets of settings for the various products, and packaging sizes
Salient FeaturesThe filling nozzles are fitted with a pneumatically operated positive shut off valve to prevent any dripping from within the nozzles.
Dispensing volume with this Automatic Inline Positive Displacement Pump Filler is accurately measured by reading the revolutions of the pump and motor assembly. Fill rates can be modulated by varying the motor speeds with ramp up and ramp down capability guaranteed to result in a clean end to your fill cycle , Our fillers range from 2 24 head Positive Displacement fillers, as well as multi-lane machines with pumped capacity. These Positive Displacement fillers employ highly reliable positive displacement pumps to quickly and accurately fill any product. The pumps are controlled via the HMI screen which is available as either push button or touch screen, utilizing our highly effective Recipe system which can be programmed to store numerous sets of settings for the various products, and packaging sizes.
Shree Bhagwati group has Installed many different filling line machineries including oil filling machine at worldwide including Bottle / Jar Engine Oil Filling Machine, Lubricant Engine Oil Filling Machine, Engine Oil Liquid Filling Machine, Vegetable Oil Filling Machine, edible oil filling machine, cooking oil filling machine, fillers and cappers into PET, HDPE, Metal and Glass containers, vegetable oil packaging lines for virgin oils, refined oil, palm oil, colza oil, sunflower oil , Rotary Bottle Filling Machine, edible oil packaging, vegetable oil packaging, vegetable oil filler etc.
The filling nozzles are fitted with a pneumatically operated positive shut off valve to prevent any dripping from within the nozzles.
Salient Features
The filling pump synchronized with conveyor drive and conveyor drive controlled by AC frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hollow shaft, geared motor controlled by AC frequency drive. A knob can set the speed of conveyor.
Shree Bhagwati group has Installed various Viscous Liquid Filling Machines like Shampoo Filling Machine, Lotions Fillers, Creams Filling line, Paste Filling Machine, Cosmetics Filling Machine, Aloe Vera Cosmetics Filling Machine, Herbal Cosmetics Filling Machine, Marmalades Filling Machine, Chocolate/Candy Filling Machine, Oats Filling Machine, Ghee Filling Machine, Jam Filling Machine, Cheese Spread Filling Machine etc.
The Automatic 2 Head Flowmatic Base Oil Filling machine is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling for glass, plastic and aluminum tin. The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by micro computer base circuitry. Minimum adjustment required to set different capacities 5 kg to 15 kg with varying containers. The entire range can be set on the same machine without any change parts.
The filling pump synchronized with conveyor drive and conveyor drive controlled by AC frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hollow shaft, geared motor controlled by AC frequency drive. A knob can set the speed of conveyor.
The Semi Automatic Flowmatic PLC Base Machine is compact and highly efficient machine with elegant look. This multifunction multi featured machine meets the custom requirements of Bulk filling 15Kg Tin with no restriction of liquid characteristics. The machine has its own pumping system to fill the programmed liquid in Jars. The flow of liquid is measured and converted in to electronic signals being controlled by the PLC base circuit. No mechanical adjustments are required to set different fill volumes with different sizes of containers. i.e. No change part is required.
Dispensing volume with this Automatic Inline Positive Displacement Pump Filler is accurately measured by reading the revolutions of the pump and motor assembly. Fill rates can be modulated by varying the motor speeds with ramp up and ramp down capability guaranteed to result in a clean end to your fill cycle , Our fillers range from 2 24 head Positive Displacement fillers, as well as multi-lane machines with pumped capacity. These Positive Displacement fillers employ highly reliable positive displacement pumps to quickly and accurately fill any product. The pumps are controlled via the HMI screen which is available as either push button or touch screen, utilizing our highly effective Recipe system which can be programmed to store numerous sets of settings for the various products, and packaging sizes.
Salient FeaturesThe filling nozzles are fitted with a pneumatically operated positive shut off valve to prevent any dripping from within the nozzles.
Dispensing volume with this Automatic Inline Positive Displacement Pump Filler is accurately measured by reading the revolutions of the pump and motor assembly. Fill rates can be modulated by varying the motor speeds with ramp up and ramp down capability guaranteed to result in a clean end to your fill cycle , Our fillers range from 2 24 head Positive Displacement fillers, as well as multi-lane machines with pumped capacity. These Positive Displacement fillers employ highly reliable positive displacement pumps to quickly and accurately fill any product. The pumps are controlled via the HMI screen which is available as either push button or touch screen, utilizing our highly effective Recipe system which can be programmed to store numerous sets of settings for the various products, and packaging sizes.
The filling nozzles are fitted with a pneumatically operated positive shut off valve to prevent any dripping from within the nozzles.
Salient Features
The automatic electronic liquid filling machine is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling for glass, plastic and aluminum bottles. The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by micro computer base circuitry. Minimum adjustment required to set different capacities from 5 liters to 15 liters with varying containers. The entire range can be set on the same machine without any change parts.
The filling pump synchronized with conveyor drive and conveyor drive controlled by AC frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hollow shaft, geared motor controlled by AC frequency drive. A knob can set the speed of conveyor.
Shree Bhagwati group has Installed various Filling Machines like Filling machine for Butter, Castor Oil, Cheese, Chocolate, Coconut oil, Cream, Fruit juice, Fruit pulp, Glucose, Glycerin, Honey, Jams, Jelly, Ketchup, Liquid sugar, Lotions, Milk, Molasses, Nail polish, varnish, Olive oil, Palm oil, Pastes, Liquid Soap, Solvents, Sorbitol syrup, Soup, Tomato paste, Tomato ketchup, Toothpaste, Vaseline, Vinegar, Yogurt, Paint, Gum, Adhesive, Ghee, Liquid Hand, Hand Wash, Furnace Oil, Mineral Oil, Chemicals, Petroleum Jelly, Ink, Effluent Treatment, Crude Oil, HFO, Oil, Waste Oil, Grease, Gels Filling machine Hydraulic Oil, Lubricating Oil, Bitumen, Turbine Oil, Asphalt Filling machine application in Cosmetic, Pesticide, Chemical, Food & beverage industries
The automatic electronic liquid filling machine(Lubricant, Lube Oil Filling Line, Engine Oil, Jerry Can Filling Machine) is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling for glass, plastic and aluminum bottles. The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by micro computer base circuitry. Minimum adjustment required to set different capacities from 5 liters to 15 liters with varying containers. The entire range can be set on the same machine without any change parts.
The filling pump synchronized with conveyor drive and conveyor drive controlled by AC frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hollow shaft, geared motor controlled by AC frequency drive. A knob can set the speed of conveyor.
The Semi Automatic Electronic Liquid Filling Machine (e-fill-1HS) is compact and highly efficient machine with elegant look. This multifunction multi featured machine meets the custom requirements of Bulk filling in Jars or Cans with no restriction of liquid characteristics. The machine has its own pumping system to fill the programmed liquid in Jars. The flow of liquid is measured and converted in to electronic signals being controlled by the PLC base circuit. No mechanical adjustments are required to set different fill volumes with different sizes of containers. i.e. No change part is required.
The filling range can be set from Touch Screen or PLC screen directly. By giving start command the pneumatically controlled nozzle opens and dispense the set volume of liquid in the Jar using flow sensor. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping.
Automatic Creams Machine works on volumetric principle with rotary valve type piston. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, of S.S Slat Conveyor, with self-cantering devices & Stainless Steel Piston. The main drive of the machine and conveyor drive consist of A/C Motor with synchronized variable A/C Frequency drive.
Containers moving on S. S. Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated valve system. The twin pneumatically operated stopper system and can precisely match for centring of container below nozzles, to avoid spillage of cream on container.
Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min.
The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel.
The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor.
The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.
Shree Bhagwati Pharma introduces highest grade pharmaceutical machines, designed as per GMP standard, incorporating latest concepts with A.C frequency drive for injectable liquids in sterile operation compact machine, elegant and functionally superior, that have found wide acceptance in the pharmaceutical, chemical and allied industries.
Shree Bhagwati Pharmas compact Automatic Liquid Vial Filling and Stoppering Machine is in pleasing matte finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique co. eccentric pre-gassing, filling and post-gassing S.S. 316 nozzles highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubings, easy reach compact panel and with no container, no stopper , no filling system.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Technical Specification of Six Head Liquid Filling with Rubber Stoppering Machine for Vials
This is the Viscous Liquid Filling machine for Cream Filling machine, Lotions Filling machine, Pre-cooked curries Filling machine , Masala Pastes Filling machine, Pickles Filling machine with four filling heads (it has 2-24 piece heads to meet the manufactures required). It is piston type dosing pump control automatic line work. This series of machine fill liquid/paste materials of fixed quantity. It is widely used in the industries of food, medicine, cosmetics, oil and chemistry because their components contacting your materials are made of stainless steel 304 with anti-rust and corrosion resistance. You can use this machine for filling juice, beverage, grease, alcohol, pesticide, glue, and still other materials.
This machine has compact and reasonable design, simple but nice appearance with easy maintenance. It is suitable to any kind of bottle and user friendly. It has automatic counting function and their filling volume can be changed and set to whatever volume that you want.
This kind of machine with high filling accuracy. The filling heads adopt anti-leakage and anti-pull device that will be fit for filling glutinous material.
Technical Specifications of Linear Tunnel type Bottle Washing Machine
SBPF-MR100 Automatic Monoblock Dry Syrup Powder Filling with Eight Head ROPP Cap Sealing Machine is a Compact machine used for filling and sealing of Dry Syrup in bottles.
The incoming dry container (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the infeed starwheel, which will be transferred below funnel, 16 nos. of funnel is mounted on round plate and powder filling head is mounted from center pipe, which gives the flexibility to adjust position of wheel as per requirements and consumes less space on machine. Machine will be having a lifter assembly on base of bottom plate, when bottle come below funnel, bottom platform will lift the bottle and insert the bottle tight fit inside funnel. The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, powder wheel rotates at the pre-determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel and vacuum plate is provided there is no clearance between powder wheel and avacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved.
The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper, When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the funnel. Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle, which is moving along with funnel. In this model Bottle is getting around 5 to 6 second filling time. Bottles further move with funnel and reaches to exit starwheel, which is infeed starwheel for eight head ROPP cap sealing machine, while rotating with startwheel bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute. And Bottle is entering below the sealing head, consisting of total four rollers, Two rollers properly Skirts, Spins and Seals the cap and simultaneously another two roller performs perfect threading according to bottle neck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel. Move further on conveyor belt for next operation.
Shree Bhagwati Pharma introduces highest grade pharmaceutical machines, designed as per GMP standard, incorporating latest concepts with A.C frequency drive for injectable liquids in sterile operation compact machine, elegant and functionally superior, that have found wide acceptance in the pharmaceutical, chemical and allied industries.
Shree Bhagwati Pharmas compact Automatic Liquid Vial Filling Machine is in pleasing matte finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique co. eccentric pre-gassing, filling and post-gassing S.S. 316 nozzles highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubings, easy reach compact panel and with no container, no filling system.
Technical Specification of Twin Head Liquid Filling Machine
| Description | Model SBVFS 80 |
|---|---|
| Heads | 2 Heads |
| Output Per Hour | 4000 Vials (Depending on the nature of liquid and its fill size or volume) |
| Power Characteristics | 440 V 3 Phase 50 Hz 4 Wire System With Ac Frequency Drive |
| Input (container dia. And height) | 24 mm TO 50 mm Ø / 75 mm Max. |
| Fill Size | 02 ml TO 50 ml (With Help Of Extra Change Parts) |
| Filling Accuracy | + 1% ON Single Dose |
| Net weight | 300 Kgs. Max. |
SBML-300D, is a monoblock type high speed machine which has injectable dry powder filling , vial liquid fillig & rubber stoppering machine in one frame structure.
From the sterilizing tunnel the empty sterilized vials are routed to the infeed turn table. Guides are provided in the turn table which properly aligns the empty vials and passes it to the conveyor. The conveyors takes the vial to the filling unit. A chamber type arrangement is provided for the pre gasing of nitrogen into the vials. The flushing of nitrogen takes place before the filling unit. No vial no filling sensor is provided to avoid the wastage of costly powder. The vials are held under the powder wheel by a pair of timed vial separators. The timing of the vial separator are adjusted in sequence with the intermittent motion of the powder wheel.
This machine is equipped with canister loading arrangement in which the canister is fitted on top of the powder hopper. From the powder hopper the powder is drawn by vacuum in to the powder wheel. Vacuum is applied through the nylon tips filter which is fitted on top of the piston inside the powder wheel. This piston retains the powder during indexing till it reaches exactly above the vial neck.
Instead of the front facing of the powder wheel this machine has side facing. The conveyor moves under the powder filling unit. The powder wheel consists of 12 ports instead of 8 port standard powder wheel.
When the vial is held in position by the vial separators a signal is relayed to the solenoid valve in the powder dosing system. This solenoid activates vacuum which holds the powder in the port of powder wheel, duing the rotation at the lowest end the outlet port is connected with compressed air / nitrogen and changes to pressure. The pressure forces the powder out of the port into the vial positioned directly below the powder fill wheel. The vial separators then rotate and the vials are forwarded on the conveyor towards the vial liquid filling unit.
A separate forcep type conveyor is provided for the eight head vial liquid filling unit. Individual drive system is provided for this conveyor. Here at a time eight vials are gets filled with liquid. Here the vials are moving and along with the vials the diving nozzles also moves along with the vial resulting in the pouring of liquid into the vial. In this system the syringe rotates 180 . This system ensures that you get a perfect accuracy while filling.
In this machine you can use powder filling and liquid filling together or you can use any one (i.e. Either powder filling or liquid filling). All the operations are controlled through plc system. Post gasing arrangement is provided at the rubber stoppering unitAfter filling the vials moves towards the rubber stoppering unit. The sterilized and siliconised rubber stoppers are stored in the vibrator bowl. From there the rubber stoppers moves veritically to the chute. A fibre optic sensor is provided in the chute which shuts down the machine when there is no rubber stopper in chute during the operation. The vial is hold firmly between pair of timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fixing of rubber stopper. After the rubber stoppering the vials moves towards the next operation of sealing.
SBAF 60 Automatic Single Head Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling of Dry Syrup Powder in to bottle.
The incoming dry bottle (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. Filling head is mounted on machine top plate. When bottle reaches to the filling station, it will be hold by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets the signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of bottle pneumatic piston goes back and release the bottle to move on conveyor. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value, pneumatic system will not going to release the bottle.
SBAF-D-100 Automatic Double Head Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles.
The incoming dry bottle (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor from magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, By the same time second bottle also moves along with the first bottle in empty condition. In second filling head same operation will be performed but this time second bottle get filled and first bottle moves further for next operation. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.
Shree Bhagwati Pharma introduces highest grade pharmaceutical machines, designed as per GMP standard, incorporating latest concepts with A.C frequency drive for injectable liquids in sterile operation compact machine, elegant and functionally superior, that have found wide acceptance in the pharmaceutical, chemical and allied industries.
Shree Bhagwati Pharmas compact Automatic Liquid Vial Filling and Stoppering Machine is in pleasing matte finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique co. eccentric pre-gassing, filling and post-gassing S.S. 316 nozzles highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubings, easy reach compact panel and with no container, no stopper , no filling system.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Technical Specification of Eight Head Twin Track Liquid Filling with Rubber Stoppering Machine
The Automatic High Speed Rotary Dry Syrup Powder Filling Machine Model SBPF-120R is suitable for Glass, Plastic, PET, HDPE, and LDPE Bottles with maximum speed of 100 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.
Machine in Stainless Steel Finish with heavy duty frame structure with S.S, Clading. All parts coming in contact with Powders are made from SS316 Materials as well as HDPE Funnels.
The Machine works on proven time tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder.
Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and outfeed Starwheel for smoother operation. Machine with Rotary Bottle Moving system ensures very high speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy. Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed.
Technical Details of Rotary Dry Syrup Powder Filling Machine
Shree Bhagwati Pharma introduces highest grade pharmaceutical machines, designed as per GMP standard, incorporating latest concepts with A.C frequency drive for injectable liquids in sterile operation compact machine, elegant and functionally superior, that have found wide acceptance in the pharmaceutical, chemical and allied industries.
Shree Bhagwati Pharmas compact Automatic Liquid Vial Filling and Stoppering Machine is in pleasing matte finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique co. eccentric pre-gassing, filling and post-gassing S.S. 316 nozzles highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubings, easy reach compact panel and with no container, no stopper , no filling system.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Technical Specification of Eight Head Twin Track Liquid Filling with Rubber Stoppering Machine
| Model | SRPM - 6/6 | SRPM - 8/8 | SRPM - 16/8 |
|---|---|---|---|
| Output/Hour | 2500 to7500 Bottles | 4000 to 10,000 Bottles | 7000 to 14500 Bottles |
| Number of head/syringe | 6 | 8 | 16 |
| Number of head/syringe | 6 | 6 | 8 |
| Direction of movement | Left to Right | ||
| Fill Size | 30 ml. to 200 ml. | ||
| Electrical Specification | Main Machine | 3 HP / 415 Volts / 50 Hz. | 5 HP / 415 Volts / 50 Hz. |
| Oriental Bowl | 0.25 HP / 415 Volts / 50 Hz. | 0.5 HP / 415 Volts / 50 Hz. | |
| Conveyor | 0.5 HP / 415 Volts / 50 Hz. | 0.75 HP / 415 Volts / 50 Hz | |
| Height of Conveyor | 910 mm to 960 Adjustable | ||
| Machine Dimensions | 3050 mm (L) x 1400 mm (W) x 2200 mm (H) | 3660 mm (L) x 1700 mm (W) x 2400 mm (H) | |
| Case Dimensions | 3250 mm (L) x 1600 mm (W) x 2200 mm (H) | 3850 mm (L) x 1900 mm (W) x 2400 mm (H) | |
| Net Weight | 2500 Kgs. | 2650 kgs. | 4200 Kgs. |
| Gross Dimensions | 3000 Kgs. | 3250 Kgs. | 5000 Kgs. |
| Change parts required | A) Container: Star Wheel, Back guide, Feed Worm, NozzleB) Cap: Die, Delivery chute, bowl.(c) Syringes (if volume higher/lower then above specification) | ||
Pre Filled Syringe Filling & Stoppering Machine Model PFS-SA-10 is very compact and elegant PLC. Based cGMP model for automatic filling and Stoppering operation of pre filled syringe.
Automatic filling cycle start in 10 steps with at a time 10 syringe will fill with help of perisatalistic pump or valve lees syringe .
THEN
Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plug tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chambers. Now he can start the machine.
Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation.Program cycle for evacuation and Stoppering.
Cycle Operation
Minimum adjustment required for setting different capacity from 500ml to 5000 ml with varying containers contours. The entire range should be able to set on the oil filler machine with minimum tools & no change parts required.
DRIP FREEThe oil filler Machine is absolutely drip free with well designed nozzles ensuring repeat recycling of sequences. Diving nozzle arrangement with drip tray is provided.
ACCURACYRepeat accuracy of filling is +/-0.25% of the filled volume.
SAFETY DEVICENo bottles no fill sensor will ensure that filling does not take place when bottles are not in alignment with the nozzle.
STANDARD OF CONSTRUCTIONConstructed with STD components with M.S powder coated cabinet.
ELECTRONIC CONTROLSThe oil filling machine will be equipped with PLC for controls of function of the machines. Alphanumeric LCD display MMI (man machine interface) is used to display various messages. Volume settings are done on the touch key pad. Volume setting is easy, quick and to be able to set by touch keypad facilitates with minimum changeover time.
STANDARD ACCESSORIESThe oil filling machine will be equipped with a separate pump set and 16eet motorized slat chain conveyor (6SS slat chain).
FLUSHINGSuitable flushing system is provided is easy flushing in case of change over from 1 product to the other.
CHANGE OVERMinimum change over time is required while changing from one pack size to other pack size.
Automatic ROPP cap sealing machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.
The feed container moving on conveyor belt are feed into an in feed star wheel through In-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.
The Automatic 128 or 168 Rotary Monoblock Dry Syrup Powder Filling with Capping Machine is suitable for Glass, Plastic, PET, HDPE, and LDPE Bottles with maximum speed of 100 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.
Machine in Stainless Steel Finish with heavy duty frame structure with S.S, Cladding. All parts coming in contact with Powders are made from SS316 Materials and HDPE Funnels.
The Machine works on proven time tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder.
Machines require small area due to Monoblock design with Filling and capping operation. Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and out feed Star wheel as well as capping operation for smoother operation. Machine with Rotary Bottle Moving system ensures very high speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy. Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed.
Machine can be used for ROPP (Alum. Cap) as well as Screw Cap with the help of change parts. However for common application of ROPP Cap and Screw Capping on same machine, please ensure that the thread of Screw Cap should not have more than 1.5 turn for Capping, for separate application any type of Cap can be used without limitation.
The incoming dry bottle sterilized is fed through the in feed Turn Table with suitably guided on the moving Delran flat conveyor belt at the required speed for feeding. There is one filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, by the same time second bottle also moves along with the first bottle in empty condition. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.
