PRISM PHARMA MACHINERY

Vatva, Ahmedabad, Gujarat

Paddle Mixer Blender

Uniform Fluidized Optimum Mixing Process Technic

Application & Process :

ThePaddle Mixer Blenderis designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries.

Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triplepaddle stirrerrotor turning about 80 % faster than other mixer and Ribbon blender.

During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density in 30 to 60 second time. The paddles are positioned to move the material in opposing lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer.

Salient Features :

• Design is cGMP - Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation.
• Available in Capacity 50 kg to 4000 kg. model
• Fluidization assures homogeneous mixes independent of large range of particle size, shape or density
• It has ability to mix in approximately 30-60 seconds for dry applications so increased production capacity and consumed energy is potentially 80% less for any given batch.
• Paddle agitator for center discharge.
• Inner & outer paddles on the triple action multi-zone rotor.
• High Speed stirrer up to 60 RPM.
• Extremely gentle with fragile ingredients
• Minimal heat generated due to internal friction & High particle movement
• Fast, even liquid addition and coating by spraying system.
• Ideal for agglomerating and No over mixing
• Direct drive gear box with motor.

Optional Features :

• AC Frequency Drive with Variable speed.
• Plough Type Mixing Blade
• Cylindrical shell.
• Chopper Blade assembly.
• Liquid Spraying system.
• Jacketing for heating & Cooling.
• Vacuumized operation.
• PLC controls with HMI Touch Screen.
• Flame Proof Electrical.

Safety Features :

• Total drive transmission system enclosed
• Limit switch installed in the top lid ensure lid is closed
• Air pressure switch installed to ensure pressure is in limit.
• Limit switch installed at discharge to ensure product container underneath of discharge.
• Overload relay Protection and Emergency stop button

Ribbon Mixer Blender

Uniform Dry Mixing Process

Application & Process :

Ribbon blendermixer is used for uniformly dry mixing and blending applications in the pharmaceutical, chemical, cosmetic, food, pesticides, detergents, and plastics industries. The Ribbon Blender comprises of a U-shaped horizontal trough, specially designed Double Helical Ribbon Agitator, rigid fabricated structure motor, gear box.

In operation, material is filled to the top of the outer ribbon. The shaft rotates at relatively low speed and the moving ribbons push the material back and forth mixing it. The outer ribbon rotation displaces the material from the ends to the center while the inner ribbon rotations move the material from the center to the ends. This counter-current action results in homogenous blending. Mixing is achieved in 15 to 20 minutes with 90 to 95 % or better homogeneity. The bottom discharge provided for unloading of the material and easy cleaning of the mixing drum. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum.

Salient Features :

• Available in Capacity 50 kg to 5000 kg. model.
• Design is cGMP - Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• Uniform dry maxing process.
• The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules result in good quality. Minor ingredients are dispersed homogeneously without the need for pre-mixing
• Double or triple action with blending occurring in the small voided areas immediately behind the blending ribbons.
• The interlocked acrylic covers of product container, enclosed drive& Overloads relay protection.

Optional Features :

• Orientation of discharge is in side or centre.
• AC Frequency Drive with Variable speed,
• Jacketing for heating & Cooling,
• Vacuumized operation.
• PLC controls with HMI Touch Screen.
• Flame Proof Electrical.

Safety Features :

• Total drive transmission system enclosed
• Limit switch installed in the top lid ensure lid is closed
• Overload relay Protection and Emergency stop button

Design is cGMP Current Good Manufacturing Practices complianceAll Product contact parts AISI 316 & non contact parts AISI 304.Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.Enclosed rigid drive with reduction gear box and motor.A type rigid structure of the machine with two sides resting of product container.Product container having discharge with butterfly valve and man hole.Charging hole with hinged lid with seal for charging and cleaning.The product container rotates on sped 8 RPM.Safety reeling provided for rotating area of product container.Fixed baffles provided for lumps braking.Electric controls panel with cycle time.

Available in Capacity 50 kg to 5000 kg. modelDesign is cGMP Current Good Manufacturing Practices compliance.All contact parts AISI 316 & non contact parts AISI 304.Uniform dry maxing process.The shape of container and mixing stirrer gives sufficient continuous movement to the powder granules result in good quality. Minor ingredients are dispersed homogeneously without the need for pre-mixingDouble or triple action with blending occurring in the small voided areas immediately behind the blending ribbons.The interlocked acrylic covers of product container, enclosed drive& Overloads relay protection.

Blenders - Double Cone Blender

Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules

Application & Process :

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

TheDouble shape blendershave long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Blenders - "V" Shape Mixer Blender

Effective process technik of uniform mixing, lubricating & blending of dry powder & granules

Application & Process :

"V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Drum Mixer Blender

Dust free effective process technik of uniform mixing, lubricating & blending of dry powder & granules

Application & Process :

Drum/ Barrel mixer is staple machinery used in pharmaceutical and chemical industry. Drum mixers are highly efficient mixing equipment used for mixing of powders. These mixers have gallon drums which rotate in order to mix powder. The mixing process involves loading the material into the drum, which is secured in a hoop and rotated thereafter.

This equipment is very useful for mixing of ingredients or raw materials to be dispatched in barrels. Unlike other mixers, this mixer does not have any internal moving parts like blades or impellers; so the mixer avoids deterioration of material from friction-induced heating, since the drum has no dead space, so the material is uniformly blended. The drum mixers are powered by pneumatic or electric motors and available in various sizes. These mixers are configured in such a manner so that proper mixing and quality control of the end product is attained.

Blenders - Double Cone Blender

Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules

Application & Process :

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

TheDouble shape blendershave long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.