PRISM PHARMA MACHINERY

Vatva, Ahmedabad, Gujarat

Continuous Mixer Blender System: Simplex Mixer

Continuous Effective Mixing Process Technic

Application & Process :

The Single ShaftContinuous Paddle Mixer Blenderis designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. The Mixer produces high quality intermediate and end product with homogeneity. Extremely fragile products are handled very gently. Micro ingredients are accurately mixed.

• Dry Solid Blending
• Solid and liquid blends
• Coating
• Granulation
• Flavoring
• Premixing for extrusion

Single shaftcontinuous mixermake material rotate along with main shaft. Mixer agitator break material and mix material in the mean time. It is suitable for mixer material with different density, size, etc.Continuous mixerdepend on continuous and proportioned feeding, so should be combined with feeding system.

During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density. The paddles are positioned to move the material in lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer.

Salient Features :

• High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation.
• Fluidization assures homogeneous mixes independent of large range of particle size, shape or density
• Extremely gentle with fragile ingredients
• Fast, even liquid addition and coating by spraying system.
• Ideal for agglomerating and No over mixing
• Easy, fast and complete discharge.
• Low space requirements.
• Available in Capacity 250 to 75, 000 Liter per hour.
• Design is cGMP - Current Good Manufacturing Practices compliance
• All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
• Product container trough types : "U" shape OR Round
• Direct drive gear box with motor.
• Shaft seal both side with stuffing box with food grade seal.

Optional Features :

• AC Frequency Drive for Variable speed,
• Liquid adding by Spraying system or Spray bars or Spray Balls or Drip manifold or Inlet Pipe with valve.
• Jacketing for heating & Cooling,
• Vacuumized operation.
• Explosion Proof Electrical.

OSafety Features :

• Total drive transmission system enclosed
• Limit switch installed in the top lid ensure lid is closed
• Overload relay Protection and Emergency stop button

Design is cGMP Current Good Manufacturing Practices compliance.All contact parts AISI 316 & non contact parts AISI 304.Uniform Mixing with paddle blade stirrer.Self adjusting sealing arrangement to avoid entire black particles.Tilting device for easy unloading and cleaning.The interlocked acrylic covers of product container, enclosed drive & Overloads relay protection.

Uniform size reduction process

Application & Process :

Cone millis used for achieving de-lumping, dispersion, De agglomeration, fine grinding, dry and wet milling uniform size reduction, sieving and mixing in the pharmaceutical, food, fine chemical, personal care and cosmetics industries.

The product is poured into the feed hopper of the Cone Mill. In the conical screen chamber, a rotating impeller imparts a vortex flow pattern to the in feed product. The product is forced outward to the screen surface by centrifugal acceleration, ensuring continuous delivery into the "action zone" between the screen and impeller. No heating of product during granulation / sizing operation, due to better air circulation and lesser impact action. In the "action zone" the material is uniformly sized and instantaneously passed tangentially through the screen openings. The finished product is discharged at the bottom of the milling chamber.

Designed as per cGMP Current Good Manufacturing Practices & Non GMP Standard Model.Contact parts in AISI 316, AISI 304 or MS as desired by customer.Capability to pass from mix phase to extrusion phase without interruption.Lateral discharge of product through the extrusion screw without operator interaction.Shape of extruded material is adaptable to customer's requirements.Mixing, Blending and kneading of high Viscosity Materials, with a combined action of Bulk Movement, Kneading, stretching folding, dividing and Recombining.High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.Automated mixing and granulating process in single bowl.Available in Capacity from up to 1000 Kg Industrial Productions.There are different types of blades: Sigma-Z blade, Spiral blade, and Naben blade.Selection of appropriate blade shape and speeds result in excellent mixing.