MSC

Makarpura, Vadodara, Gujarat

By perfectly integrating the new generation of electronics and ergonomically designed mechanical components, the machine is made to deliver optimum performance and productivity.MSC's range of converting equipments is designed and developed to achieve high standards in flexible packaging. Its state-of-the-art technology offers excellence in converting solutions.Companies specializing in flexo printing wanted a press that is perfect in design, could accommodate a wide variety of printing jobs and provide an impressive return on investment. They also required that a press should be possible to customize for their own needs. We delivered. The MSC-FL is a combination of intelligent design and intelligent economics.

Distinctively designed strong and sturdy, heavy-duty steel frame structure, completely machined on CNC-VMC, maintains accuracy over long dependable life and ensures less vibration even with optimum line speed.The mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life. Completely re-designed precision bearings and locking mechanisms provide anti-vibration guarantees

Hydraulic make web guiding system for unwind station. Air Shaft on unwind and rewind both station.

Master operator control panel and remote operator control panel consists touch screen operating interface facilitates ease in operation.Safety of operator, machine and electronic modules are achieved with the help of necessary hardware protection and intelligent software routines.

Direct web tension control by using three drive control system consists of Load cell based closed loop vector controlled individual AC frequency drives for (I) Unwind station (II) Main drive (III) Rewind station.

Auto web tension control system by using vector controlled SIEMENS based AC drive & motor

Vector controlled SIEMENS based AC drive & motor.

Auto web tension control system by using vector controlled SIEMENS based AC drive & motor.

Hydraulic throw-off system for plate cylinder with separate hydraulic motor ensures continuous rotation of anilox roller which will not allow ink dry-up during machine stop operation.

Specially designed, dynamically balanced low friction-low inertia idle rollers made of Aluminum alloy, mounted on low friction bearings, enhance rotational smoothness.

Speed variable, air motorized Ink pump on each station with ink flow/pressure adjusting valve. (Optional)

The system mainly composed of matt chromium plated steel roller, and rubber covered nip roller with pneumatically adjustable pressure.

Drying Chamber: Mainly consists of AC frequency drive controlled heavy-duty blower with connection duct and dampers to balance fresh and recycling air.The optimized air flow, minimizes heat consumption and avoid solvent retention in the printed substrates.Central Exhaust System: AC frequency drive controlled solvent extraction system to exhaust contaminated air from all the print stations through central duct

Robotic plasma coated and laser engraved with improved cell structure ceramic anilox rollers with quick change over mounting arrangement.

Specially designed chamber doctor blade group, ensure straight profile of the blade resulting in lesser chamber pressure, better print quality & longer anilox roll life

Motorized web video inspection system consists of high quality CCD color camera, Industrial PC & Monitor (facilitates sequential inspection of the lateral and entire print repeat of the web).

- Perfect Registartion.

- Uniform Impression.

- Double Winding & Unwinding Stand.

- Tension Control System.

- Web Aligner

- Doctor Blade System

MSC's range of converting machinery is designed and developed to achieve high standards in flexible packaging. It's state-of-the art technology offers freedom to carry out even difficult jobs.

1) Carefully and methodically machined strong and sturdy heavy duty frame structure having good combination of plate with MILD STEEL, to maintain over long dependable life. This distinctively designed frame structure mounted on heavy-duty base.2) Gravure type coating system. 3) Cantilever type impression pressure assembly actuated with pneumatic piston for rubber roll Doctor blade and Nip Roller.4) Fully insulated imported special glass wool sheet fitted in the panel (Top side & Bottom ) For controlling heat loss.5) One & One Slit type counter air flow arrangement, Divided equally are placed against roller for proper web support.6) Exhaust are distributed through-out the length of drying chamber & individual exhaust duct for each zone.7) Digital temperature controller with indicator & PT 100 sensor for each Zone.8) Inside heating for Nip Steel roller.9) Heavy duty Shaft types fix Rewinder with motor 10) CT. SRA Web system for controlling the Web after the drying tunnel & two web for primary & Secondary unwind. 11) AC Digital drive based automatic web tension control systems: Load cell closed loop AC digital vector controlled THREE drive system on (1) Primary unwind station (2) Secondary unwind station (3) Coating station (4) Laminating station (5) Rewind station. These types of control loops ensure constant tension through-out reel run, right up to core diameter.12) High efficient nine meters Insulated-drying chamber divided in four zones with exhaust system consists with hot air generator or thermic fluid heating system with automatic temperature controller. 13) The machine is fitted with worm gearboxes, which ensure smooth rotation at all speed level. 14) Catwalk through-out the length of the machine.

1) Load cell feedback for coating & Nip.2) Pneumatic lifting of top door.3) Cat walk for full length drying chamber.4) Programmable Temperature Control.5) Positive tunnel drive.

The printing machines that are used here come with all kinds of advancements in its system making it a trustworthy equipment over the years. Designed with great advancements, yet they are very user friendly resulting in consistency. The parts of this machine are designed in a way to deliver optimum productivity and moreover maintaining accuracy over a long dependable life.

The MSC-HS is a trolley-type press featuring a solid press frame designed for high speed performance.The shafted configuration enables the press to use either conventional integral cylinders or cylinder sleeves. The press design enables fast make-ready operations and quick changeovers of the entire inking system and the gravure cylinder or, alternatively, only the gravure cylinder.

The doctor blade is fully adjustable. Replacement of the doctor blade holder or only the doctor blade without the use of tools via a quick release mechanism. Fully automatic trolley changeover and fast set-up operation. The trolley can be stainless steel or teflon-coated. A dedicated trolley is available for seal coating. The inking system has been designed for consistent and uniform inking at high speed, as well as low volume of ink in circulation throughout the press.

Modular and highly efficient drying system and ventilation. Single or double length dryers are available to provide the most appropriate system to meet specific production requirements. In addition to conventional heating systems, it is possible to use hot water as the energy source if the temperature range is compatible and recovered thermal energy is available. The book-type opening of the hoods allows optimum access to the dryers for web threading, cleaning and maintenance of rollers and air nozzles.

The printing press features a highly advanced press automation content. The SIEMENS basedcolour touchscreen provides full parameter recipe saving and recorder for quality tracking. All auxiliary equipment process data are integrated in single recipes for consistent job repeatability.

The press can be equipped with either shaftedorshaftless duplex winders. Automatic splice operations can be performed at maximum production speed. The efficient technical solutions that optimize the use and recovery of electrical power enable an important reduction in the level of energy consumption.

Five drive servo driven automatic web tension control systems : Load cell and or dancer based closed loop Servo motor control & drive on (1) Unwind (2) In-feed System (3) Printing Station (4) Out -feed System (5) Rewind.

Master operator control panel mainly consists of touch screen operator interface located at rewind side and also at unwind side, facilitates easy operation from both the end. Electro-electric Edge Guiding System with Ultrasonic edge sensor and PMDC motor is most efficient for web liner application.

Distinctively designed and precisely machined, strong and sturdy, steel frame structure completely machined on CNC-VMC, maintains accuracy over long dependable life and ensures less vibration with 45mm thickness even with optimum line speed.

Pneumatic Ink pump on each station with ink flow/pressure adjusting valve

Motorized web video inspection system consists of high quality CCD color camera, Industrial PC & Monitor (facilitates sequential inspection of the lateral and entire print repeat of the web).Automatic Register Control SystemAutomatic length and side-lay register control system with full colored touch screen operator interface facilitates automatic mark centering and recognition. Automatic selection of different control parameters during machine speed changes and control parameters individually configurable to different materials for easy operator selection.

Turret system with flying splice facilitates automatic reel change-over without stopping the machine.The whole function is controlled and supervised by the high performance PLC/PPC.The system mainly composed of push button initiated motorized rotating disc, pneumatically loaded automatic splicing arm, PU covered pasting roller and cutting blade assembly etcPneumatically expanded shafts and safety chucks to hold the reels

Both3 & 6 Core Cutting option is also available

The HSS Cutter gives FAST & SHARP cutting with ADDED LIFE.

Machine is compact and easy In use.

- Very easy operation: Set this machine with the extruder adjust your print area by particular size & start your work.

- Strong and heavy designed machine structure to dump a vibration.

- This machine direct prints your design while plastic liners are producing in extruder.

- Machine is designed with quality engineering work.

- Machine is a kind of same rotogravure unit. perfect quality of print with perfect design

- Machine is running on film tension. So, no requirement of any external sources.