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Ahmedabad, Gujarat, India
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Other Products / Services #181679

Drying Drum

The asphalt plants are renowned for their high efficiency and low maintenance. Drying Drum equipped with field proven flights that give additional amount of drying volumes.
The special drying flight ensures the highest thermal transfer efficiency by following specifically designed flights to uniformly transfer the heat by radiation, convection and conduction to aggregates.
The aggregate charging is done with charging conveyor belt with seal flange arrangement on dryer drum body to reduce suction of cold air.
The drum is equipped with four wheel drive and features a unique dome shaped air preheat arrangement for suction of hot air from outer proximity of dryer drum, that improves thermal efficiency, reduces heat losses, aid power saving, reducing the thermal stresses on the drying drum and noise emissions from the burner.
MOON supplied with a proven superior burner design, reputed for its fuel efficiency and lower emissions. The burner meets the strictest working demands, thanks to its automatic controls and wide turndown ratio.

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Batching Tower

The inclined circular motion vibrating screens with patented vibrating screen design, contribute to top notch performance and gives minimum clogging of screen sieves. The free-floating screen design prevents any vibration from being transferred to the weighing scales. A accessible wide platform eases the maintenance of the screens.

Hot bin unit is equipped with highly efficient low maintenance pneumatic controls with high and low levels indicators in control cabin with system integration allow for automatic controls of the aggregate input from cold feeders bins thus minimizing material loss by wastage.

Highly reliable weighing system with low maintenance load cells and an east calibration system makes the Plant highly popular.

The Mixer unit is the heart of plant and has a large live zone, realizing a quick and even mixing of asphalt. The mixer unit is hot oil jacketed and supplied with a low- maintenance oil-bath type chain drive.

The paddles, arms and tips are made of wear resistant High Nickel Hardened cast alloy steel. The design of the mixer internals ensures a lower operating cost.

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Cold Aggregate Bin Feeders

The Bins are all-welded and modular in construction, permitting east addition of bins to meet growing needs. Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold-up of material in the corners and bridging with sticky aggregates.

The bins supplied with adjustable calibrated gate openings and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations.

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Cold Feeder

  • Modular designed M.S. structure chases and M.S. plate hopper body
  • Auxiliary conveyor with AC/DC variable speed drive under each bin
  • Option of oversize vibrator with drive - under each bin or common provided at discharge of collecting conveyor
  • Hopper body vibrator for sand and fines bin/s
  • Provision for add-on capacity by hopper extension
  • Weighing sensor (Load Cell) provided at discharge end of collecting conveyor
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Fuel Storage Tank

Construction from M.S. Plate with necessary charging and discharge attachment with air vent for safe storage and supply of fuel.

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Storage Silo

  • Fully insulated to maintain mix temperature
  • Hydraulic hopper provided at inlet and discharge to avoid segregation.
  • Available with Bucket Elevator or belt conveyor(As per requirement)
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Pollution Control

  • Venture system provided for higher efficiency
  • Brass spray nozzles for anti-rusting long performance an easy maintenance
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Control

  • PLC based fully automatic, computerized controls
  • Both automatic and manual mode of operation
  • Print out records containing all parameters of Asphalt production
  • Dust and scratch proof panel board housed in insulated, air-conditioned control room
  • Extended junction box for easy connection, maintenance and fault tracing
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Filler Unit

  • Modular designed structure and hopper for filler storage
  • Controlled discharge through variable speed driven rotary valve pushed by pressurized airflow by air compressor
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Burner

  • Two/Three nozzles type pressure jet burner with high-low intensity offers higher fuel efficiency
  • PHF (Pumping, Heating & Filtering) unit facilitate pre-heating of fuel for higher efficiency
  • Can be operated both in auto and manual mode directly from control panel
  • Automatic temperature controls against required preset temperature
  • Inter locking with exhaust and air blower operation with sequence control ensures safety against backfire and gives smooth operation
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BURNERTHERMIC OIL HEATER

The plants supplied with hot oil jacketing on bitumen pipe line, asphalt pump, bitumen weigh hopper section and pug mill body. Opting for hot oil heating reduces asphalt pump binding, asphalt pipeline blocking, soother bitumen weigh batcher and pug mill operations.
The thermic oil heater is supplied with auto temperature controls to maintain precise bitumen temperature.
The Thermic oil heather is supplied with independent automatic control panel including oil temperature indicator controller, low level seitch, low circulation pressure switch, over temperature cut off thermostat burner control relays and burner operating circuits. Capacity range : upto 500, 000 kcal/hr.

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