Miranda Automation Private Limited

Belapur, Navi Mumbai, Maharashtra

The Confectionery Plant is ideal for mixing sugar, milk powder, cream while making confectionery items. The plant is designed and manufactured in compliance with set industrial quality standards and are protected against leakages. The plant is appreciated for robustness, durability, efficient performance and low maintenance. It can also be customized as per the specifications detailed by clients.

 

Available option : Candy Making Plant Candy Making Plant The Candy Making Plant offered by us is used for the manufacturing of fruit based, milk based and center filling candies. Manufactured in compliance with set industrial standards using tested quality raw material, this machine is capable of delivering high volume of production output at extremely fast speed thus providing cost advantage to our clients.

 

Working Process :- The candy mass is cooked using vacuum batch or continuous vacuum cooker The cooked mass is collected for cooling on water circulating cooling table and added with color, flavor and other ingredients The mass is then passed through rotary kneading machine for uniform distribution of mixed ingredients After cooling the candy mass is transferred to the batch former which rolls the batch. This uniform mass is fed to the rope sizer to form a uniform rope of the required size The rope is then fed into the candy forming machines. The machines helps in molding candies in required shape, size and weight The candies are discharged on the cooling conveyor for further wrapping and packing The cooled candies are packed in pillow packs, single twist packs or double twist packs using different machines.

 

Advantages :- Destroys bacteria from milk products Energy efficient Less maintenance Resistance to corrosion Abrasion resistance Noiseless operation.

 

Applications :- Confectionery Industry Candy manufacturing industry.

We Provide automation for biscuit plant on turnkey basis , Including consultation. All material handling systems , Dosing systems and Mixing systems.

The Minor Ingredient Dosing System is meant for accurate weighing and dosing various types of powder ingredients into a blending vessel or batch mixer. Its always better to dissolve the solids into water before mixing it with other solids for better dispersion. As per the requirement, we can design this dosing system for more than 10 or less than 10 ingredients. Applications:- Food processing industry Pharma industry Chemical industry.

Since establishment, our organization has associated with leading traders and dealers. Thus, we serve patrons in Navi Mumbai(India) without any problem. In order to ensure zero-defect quality, we conduct several tests on the products prior to final dispatch.

 

Useful for Creating Your Own Recipe

• Spices and flavour added to food can change the entire taste of the product.  Taste of the food depends on the individual chef. Use of spices depends on individual recipes. Today all chefs are using volumetric as basis for adding ingredients.  Hence it can vary from time to time. There are many readymade spices available in the market but you do not know their quality and freshness. The aroma of  spices will be more if the spices are freshly  ground. If you try and analyse there are millions of recipes available for processing  food. At the touch of one button you can select the recipe and get it ground automatically. 
• Taking this into account Miranda Automation has developed a completely automated system to dispense correctly weighed quantities of different ingredients such as chilli flakes, black pepper, turmeric, cumin seed, coriander etc. The dispenser will weigh each ingredient in correct quantity in grams and dispense and discharge the quantity required into the mixer grinder alongwith correct quantity of water/vinegar and oil. When the ground paste is ready an alarm will go off. This paste can then be added to meat or vegetables .  Thus you need not have a qualified chef to manage the show.
• The same machine can be used for ayurvedic medicines or cosmetics.  One can feed in the ailment and the machine will choose the recipe and prepare the concoction including boiling or powder or paste.

With the help of our distinguished professionals, our company has been able to mark its strong presence in the market as one of the well known manufacturers and exporters of Butter Handling System. This system is used in food and dairy industry for handling Fat slabs in an efficient manner. Advantages:- Accurate quantity of butter dispensedConsistent product quality maintainedCost saving due to manpower reduction and handling lossesIncreased productivity

Butter / Fat slabs are loaded on the system . It is melted and kept in the semi liquid state . The System maintains the temperature automatically . The Butter / Fat is then transported by means of a pump to our automated Liquid dosing system .

The Caramel System is used for adding caramel in various bakery products such as bread, cakes, biscuits, colas, peanuts, chikki and many other food items. Caramelization is the process of melting and boiling sugar at high temperature. This process converts sugar into fructose and glucose. The process takes place between 110 deg. C - 180 deg. C temperatures that depends upon the type of sugar. Commercial caramelisation is done by heating sugar in combination with other ingredients. This results in the caramels of different colors, which further can be used as additives to food.

Applications :- Confectionery industry Food processing industry.

With the help of our skilled and experienced professionals, we are recognized as one of the most prominent manufacturers and exporters of Sugar Handling System. This system is used in various food production industries as to control the sugar quantity addition in various food products after complete grinding inside batch processing system.

 

Advantages :- Accurate and hygienic charging Fully automated hence saving in manpower.

 

Applications :- Sugar industry Pharmaceutical industry Food processing industry.

 

Working Process :- The sugar is transferred in to the service silo using air blower The mixer is separated by electronically tagged trolley The trolley is placed on flush mounted weighing scale In accordance with trolley and running recipe, the sugar is discharged in to the trolley Accurate quantity of biscuit dust can also be added.

With the help of our distinguished professionals, our company has been able to mark its strong presence in the market as one of the well known manufacturers and exporters of Butter Handling System. This system is used in food and dairy industry for handling butter in an efficient manner.

 

Advantages :- Accurate quantity of butter dispensed Consistent product quality maintained Cost saving due to manpower reduction and handling losses Increased productivity.

 

Applications :- Butter processing industry Bakery industry Food industry.

 

Working Process :- The frozen butter block is lifted and tilted using butter tilter into the butter mixer The mixer has a knife edge grille, which is heated using electrical induction The butter is cut and passes into the butter mixer In the mixer it is tempered using circulation of tempered water The tempered butter is pumped using SS screw pump into a load cell centre. PLC controller is used to cater the multiple demand centres working on different recipes.

We are one of the well equipped manufacturer and supplier of Invert Sugar Syrup Making Machine. This system is used for preparing continuous sugar syrup using sugar handling system.

 

Working Process :- The sugar is conveyed in to the silo using bag filter and screw conveyor The PLC controlled sugar handling system discharges sugar and water in an accurate proportion continuously to the first stage electrically heated stirring tank The overflow from the first stage goes to the second stage heated stirring tank and overflow from second stage goes to the third stage heated stirring tank At third stage the correct and continuous dosage of inverter takes place and sugar syrup attains correct temperature and quality The overflow from the third stage is taken into fourth stage water cooled coil tank. At this level we achieve correct quality and cooled sugar syrup. The sugar syrup is then pumped through a filter into tile overhead storage tank. The power required is 50% of normal operation since tanks are insulated and incoming feed water is preheated.

 

Advantages :- Automatic and continuous process Consistent product quality achieved Clean and hygienic environment Sugar solution is ready all the time Increased productivity.

 

Applications :- Food industry Pharmaceuticals industry Confectionery industry.

The Continuous Mixer is used for mixing hard dough and soft dough for cookies and tea biscuits. It is an automatic mixer that supports continuous production of various bakery products. The mixer operates with gravimetric / volumetric / incremental dosing through pre-mixing /creaming to the final mixing. The mixer runs on continuous feeding system.

 

Components :- Pre-creaming section Cream holding/dozing section Flour dosing section Main mixing chamber Conveyor section.

 

Advantages :- Reduction in manpower and wastage of packaging material Savings in power & fuel consumption and in cost of dough production No standing time for dough Improvement in hard/soft biscuit (cookies), bread, asian chapatti, tortilla Reduction in line weight variation and expensive ingredients such as fat, sugar, chemicals, rising agent Minimum dough wastage Increase in productivity, packing efficiency and biscuit stack height Instant start and stop of the plant is possible Reduction in floor space and building investment Skid mounted systems reduces installation and commissioning time Trouble free and smooth operation results in stress free supervision.

 

Applications :- Agro Industry (Fertilizers, pesticides, etc.) Plastic Industry (Premix and dosing for plastic extrusion) Chemical Industry (For polymerization reaction and condensation reaction) Adhesive Industry (Manufacturing sealing compounds, Dough for putty adhesive) Paint Industry (Premix) Cement Industry (Pre-blending of dry powders) Pharmaceutical Industry (Formulation of ointments, creams and gels).

The Pre Creamer Machine is used for creaming the ingredients before these are used in making various bakery items. The creamer is supported by high speed agitator, wiper and circulating pump and is used for creaming ingredients like HVO, palmoline butter, lecithin, water chemicals, pulverized sugar and broken biscuit.

 

Advantages :- Power saving Time Saving Reduce the number of mixers required Applications:- Bakery industry Confectionery industry.

We manufacture advanced technology based Programmable Logic Controller System (PLC) and Supervisory Control & Data Acquisition (SCADA) based industrial automation systems. These systems are in compliance with various industrial standards and are used in machines manufactured at our end. We also design these systems as per the specifications detailed by our clients. The systems are based on different programming software including Visi- Windows, Genesis and Intellution. These systems helps in making the process automatic without any human intervention that in turn also eliminates the possible human errors. The automation of systems makes the whole process accurate with less material wastage and consistent product quality. The process data is recorded continuously batch wise, line wise and equipment wise and can be shared by using SQL ERP System. This data helps in conducting yield analysis, production rate productivity and material & manpower usage. It also send text messages to the concerned staff in critical situations. It is managed using Distributed Computing architecture (DCS).

The Continuous Mixer is used for mixing hard dough and soft dough for cookies and tea biscuits. It is an automatic mixer that supports continuous production of various bakery products. The mixer operates with gravimetric / volumetric / incremental dosing through pre-mixing /creaming to the final mixing. The mixer runs on continuous feeding system. Components :- Pre-creaming section Cream holding/dozing section Flour dosing section Main mixing chamber Conveyor section. Advantages :- Reduction in manpower and wastage of packaging material Savings in power & fuel consumption and in cost of dough production No standing time for dough Improvement in hard/soft biscuit (cookies), bread, asian chapatti, tortilla Reduction in line weight variation and expensive ingredients such as fat, sugar, chemicals, rising agent Minimum dough wastage Increase in productivity, packing efficiency and biscuit stack height Instant start and stop of the plant is possible Reduction in floor space and building investment Skid mounted systems reduces installation and commissioning time Trouble free and smooth operation results in stress free supervision. Applications :- Agro Industry (Fertilizers, pesticides, etc.) Plastic Industry (Premix and dosing for plastic extrusion) Chemical Industry (For polymerization reaction and condensation reaction) Adhesive Industry (Manufacturing sealing compounds, Dough for putty adhesive) Paint Industry (Premix) Cement Industry (Pre-blending of dry powders) Pharmaceutical Industry (Formulation of ointments, creams and gels).

Miranda Automation Has designed the pulverized sugar handling system for just in time usage . Benefits:Prevents Sugar lump formation.Easy to use and clean operation .No manual handling.

We specialize in setting up biscuit plants on turnkey basis . From Raw material Handling to weighing and processing . Also provide consultation for setting up Biscuit plants.