Mikron

Kilpauk, Chennai, Tamil Nadu

We are a company which is engaged in the supply of indirect extrusion tools.

We are offering carbide tooling.Owing to our expertise in this domain, we are indulged in offering a broad spectrum of carbide tooling

There are only three real factors controlling the choice of media: CHow heavy it is, (specific gravity, typically in gcm3) How big it is, (diameter, usually expressed in millimeters or mesh size), What it is made of (strength, wear life, abrasiveness, inertness, cost).Of these, only size and density control its ability to disperse, the other factors being secondary. In other words, for a given size and given density, the material of which the bead is made makes no difference in its ability to disperse.

Overview

• According to the planetary principle two vertically mounted shafts rotate around a common gear in addition, they rotate at a higher speed around their own axis

• A swinging scraper continually sweeps the inside wall, transporting material from the walls of the vessel to the mixing tools

• Standard wane-shaped mixing shafts are designed to overlap, and so create strong axial and radial motions in the mix-product, as well as a highly intensive shearing and dispersing effect.

• In a short time, the material is thoroughly mixed and even very difficult formulas may be obtained. 

Application

MIKRONS sigma kneader is a twin basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. The kneading blades run to a ratio 1:2 Because of their different speed, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the kneading blades enables a steady flow of material from the side walls of the kneading trough to the middle of the kneading trough.

Overview

• The two Z arm mixing blades rotate towards each other at differential speed inside a W-shaped trough
• Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials.
• The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids.
• This mixer is most suitable for highly viscous material and dough like masses.
• Selection of appropriate blade shape and speeds result in excellent mixing.
• On completion of the mix cycle, the trough of the mixer is tilted and the product is discharged.
• The mixer is also available with a bottom opening design for discharge
• Wide range of blade types to choose from

• Air motor
• VFD
• Wide range of impellers to choose from
• Electrical motor also used
• Easy transportation

Overview

• to 5 HP motor
• Paddle type propellers
• 2-3 propellers
• Speed: upto 2000 rpm
• All parts in SS
• VFD
• Air / electrical motors provided

• Food processing
• Pharmaceutical
• Cosmetic
• Toiletry
• Chemical
• Agriculture

Overview

• Planetary mixer designed for intensive mixing, dispersing and kneading operation
• Hydraulic lifting lowering achieved through motorized power pack in production model & manual lifting system for lab model.
• Castor wheels mounted in vessel for the ease of mobility.
• Frame structure & all non contact parts are made out of mild steel & same will painted in standard model.
• All moving parts are enclosed with safety guards
• Variable Speed Drive
• All contact parts can be open easily, hence very easy for transportation up to washing area & cleaning
• Scrapers provided

• The feed is subjected to a whirling, three-dimensional product movement
• Mixing elements are specially designed to lift the material from the inside wall of the container without squashing the particles against the wall.
• High-speed choppers installed to disperse agglomerations and control granulation during the mixing process in co-ordination with the mixing elements.
• Chopper Action Single or multiple choppers are located in the lower part of the mixing container in such a way that the chopper assembly is inserted into the wall of the container at points in between the flights of two adjacent mixing shovels.
• The high-speed choppers remove lumps in the raw material, chop pasty additives and prevent formation of agglomerates on liquid addition.
• The choppers can be switched on and off, independent of the main drive shaft. Thus, the influence of the chopper action on the product mix can be controlled
• Jacket for heating, cooling
• Wear resistant liner plates for abrasive products
• Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals
• Spraying system for liquid injection.

Application

• The screw agitator turning on its axis produces a lifting action as it spirals the material in an upward flow
• At the same time the screw orbits the tank , the screw removes material away from wall and deflects it into the centre of the tank setting up a spiral current throught the batch
• The material lifted by the screw gravitates downwards thoroughly intermixing with material being spiralled upward.
• This results in most intimate intermingling of all ingredients

• Three-side accessibility
• Higher clearance under discharge
• Small floor space requirements
• Competitively priced
• Dependable blending
• The slant double cone design eliminates dead spots which occasionally occur in conventional double cone mixer.
• The particle size reduction is minimized due to the absence of any moving blades.
• Shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender.
• Blender rotates, the material at the sides nearest the axis starts to cascade first, striking the sloping sides of the cone where it is deflected toward the centre. The progressive cascading action moves material from the smallest axial radius and toward the centre. The speed of the unit determines the point of rotation at which the material starts to cascade.
• A second action takes place simultaneously with the cascading action. Material falling into the middle of the blender spreads apart as it falls, mixing with the material flowing inwardly from the sides. The double blending action is so rapid and effective that particles of different physical properties cannot separate, and are interspersed uniformly throughout the batch.
• The blending action continues as long as the blender rotates. Discharge is rapid and complete. There are no corners or vanes to hold or carry material from batch to batch. Both charging and discharging action are by gravity flow and arranged so that the blender may be installed in a continuous process operation

Overview

• The "V" shape gives sufficient continuous movement to the granules, result in good quality.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching
• Particle size reduction is minimized due to the absence of any moving blades. The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender
• The V-blender is good for blending dry powders and granulated products
• Internal attachments like lump breakers and liquid dispensers widen the applications of this blender.

• The outer ribbon displaces the material from the ends to the center while the inner ribbon moves the material from the center to the ends. This counter-current action results in homogenous blending.
• The ribbons rotate at approximately 70 - 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times.
• Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.
• Triple Mixing Action - The Key to Fast, Efficient Blending

• Wear resistant liner plates for abrasive products.
• Ribbon agitator for multiple discharge positions.
• Manually or Pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.
• Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals.
• Good Manufacturing Practice (GMP) models.
• Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel.
• Spraying system for liquid injection.
• Lump breakers for solids or agglomerates size reduction.
• Vacuum and pressure construction.
• Jacket for heating, cooling.
• Inspection, Cleaning windows on the container, cover.
• Cover openings, Nozzles as required.

• Dry powder mixing
• Liquid addition into powders
• Storage of sticky powders
• Granulation

Overview

• Uniform particle size
• Better flow control
• Easy clean up
• Achieves required particle size and dispersion 50 % faster than horizontal mills
• Utilizing less process equipment greatly reduces time, expense and labor for cleaning and maintenance
• Simplicity - Simple design combines ease of operation with low maintenance

• Suitable for dry and wet granules.
• 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades.
• Machine rated for continuous operation.
• Machine portable on castor wheels.
• Reversible direction of blade rotation.
• Different size of screen / speed / number of blade / direction of rotation of blade can be selected
• Drive motor : 3HP/ 1440 rpm / 3 Phase / 440V / AC
• Starter provided with reversible switch
• Rotor RPM : 50/1400 / 2200 / 2800 ( approximate )
• Out put 200 Kgs / Hr.

• Drive motor : 3 HP / 1440 rpm
• D.O.L. starter provided with reversible switch.
• Rotor RPM : 750 / 1400 / 2200 / 2800
• Output: 25 to 175 kgs. / Hr
• Approximate charging / discharging height : 1440 / 730 mm

Overview

• Runs at up to 5000 RPM to wet-out difficult products.
• Hydraulic or manual lifting arrangement
• Optional base-mounted container holding brackets secure vessels from
• Non-explosion proof
• Various impeller type to choose from

We are offering heading dies for fastener industriesmikron engineers is committed to being a global leader of engineered wear solution through advance material, innovative design technology and dedication to exceed our customers expectation. We provide service in following fastener tooling