midlandalloys

Mumbai South West, Mumbai, Maharashtra

We are operating a range of modern steel making technologies with latest computerized types of machinery. Our process and workforce together deliver consistent product quality that translates directly into increased productivity.

We are on the leading edge of technology with our in-house steel research center and have the most flexible facilities for producing the diversified product line in the steel industry. We work closely with our customers to develop innovative products and applications.

Quality Policy: Scope: This quality assurance program gives the scope to manufacture The Pipes, Tubes, Pipe fittings (Butt Weld & Forged), Flanges, Fasteners, Sheets, Plates, Wires, Tube Fittings, Etc. as per the National, International specification & dimensional standards.
Quality System:A system comprises the way of Quality Control to be followed during the manufacturing process of Pipes, Tubes, Pipe Fittings, Flanges, Fasteners, Sheets, Plates, Wires, Tube Fittings, etc. so that an audit mechanism is introduced during manufacturing itself to produce a product meeting the requirements of desired codes & specifications.
OrganizationA separate quality control department is handled by a Q.C. an engineer who maintains all the records & supervises the Q.C. Inspectors.
Processing System
At the raw material stage, the same is checked visually for any kind of surface defects such as cracks, seams, overlapping, pitting, as well as dimensionally. A chemical & physical test is carried out before selecting the Raw material. After acceptance of raw material, a control number is issued and this is punched/marked on the whole of the Raw material is to be used.
At the time of cutting, while manufacturing Fittings, Flanges, etc., the control number is transferred on each cut piece. The same is transferred after every operation of forging or forming in case of Invisibility of the same. After each forging or forming process, the material is checked visually for surface crack.
Here treatment is carried out after the final forging or forming as required by the code. After final forging or heat treatment, a batch number is assigned to a lot and this batch number is stamped on each pipe, Tubes, Fittings, Flanges, etc. and on the temperature chart which is automatically generated by temp. recorder coupled with the heating furnace. Time of final forging/forming & date is also mentioned on the chart.
Machining
After final forging/forming and Heat treatment process, all the Pipe Fittings, Flanges, Fasteners, etc. are sent for machining i.e. and preparation, O/D and I/D matching as per dimensional codes. An Expert Q.C. engineer is involved and he keeps a constant vigil on every machining operation. Step machining is carried out as required by the codes. GO and NO-GO gauges are used to check the O/D & I/D of the fittings, Flanges, etc.
Testing
The tensile test is done on a sample taken from mother Raw material or from the lots of Pipes, Tubes, Fittings, Flanges, Fasteners, etc. in accordance with codes as required by the purchaser on a universal testing machine which is calibrated & approved by the authorized inspection agencies.
Hardness testing is done on at least 10% of each lot & results are recorded in a separate register. The impact test is carried out on low-temperature fittings covered by specification ASTM A420 WPL grades.
100% X-Ray examination is carried out on all Welded Pipes, Tubes, and Fittings.
Finishingp>All the Pipes, Tubes, Fittings, etc. are pickled and passivated. By pickling all the scale is removed which is formed during forging/ forming operations. After pickling, the grinding operation is done to remove the die mark and inside / outside burrs formed during forming & machining operation. Dimensional check is carried out finally & recorded. MarkingAfter the final dimensional check, each fitting is stamped /marked for size, schedule, fittings specification, heat mark and batch number.
Certificate All the fittings supplied to the purchaser to the purchaser are furnished with Manufacturer’s test certificate. This certificate contains data i.e. Raw material composition, Heat treatment done, Heat Mark, Batch Number, Hardness value, Chemical & physical test results, Radiography results (If carried Out), size, schedule, specification and quantity supplied.

ENVIRONMENT HEALTH SAFETY
Our people are our strength.
Our success comes from our people. We work in a safe and satisfying environment.
We take our responsibilities in the area of health and safety very seriously. Our health and safety management systems are a key factor in our decision-making processes. We at Midland Alloys Inc., aspire towards a goal of ‘Zero Harm’ to people. This goal is an important driver for continuous improvement in health and safety performance across BlueScope Steel.
We have in place a comprehensive company-wide Occupational Health and Safety Management System. Its purpose is to ensure the health and safety of our employees, customers, contractors, visitors and the public.
Our policy principles include amongst others that all injuries and work-related illness can and must be prevented and that excellence in health and safety drives excellence in business results. Health and safety are integrated into all our business management systems and processes.
We are totally committed to safeguarding and promoting the physical, mental and social well-being of our employees. Besides the provision of adequate personal protective equipment, our focus also involves eliminating, reducing or isolating hazards wherever possible. The range of identified potential health hazards includes noise, vibration, hazardous substances, manual handling, driving and climatic conditions.