Microteknik

Ambala Cantt, Ambala, Haryana

Incinerators are very useful to destroy the infectious waste material generated at health-care facilities. These are of double wall construction, duly insulated with high efficiency ceramic wool/bricks. Heating elements are of special design and are made from Kenthal/Nichrome wire. Separate doors are provided for waste burning chamber & for ash collecting tray. A chimney is provided for emission of fumes. The chamber temperature is controlled by solid state digital temperature controller cum indicator. Thermistor controlled electrical system disengages itself after the temperature inside the chamber reaches the set temperature, which is around 700-900 ^oC, and there after heat is generated by burning of wastes due to exothermic during process. This assists in saving electrical energy. Easy to install & operate and extremely durable equipment. Available in varied capacity/sizes based on the requirement of Nursing Homes, Hospitals etc. Capacity :- 3 Kg/Hr, 5 Kg/Hr, 10 Kg/Hr, 15 Kg/Hr, 25 Kg/Hr.

Specifications:

• Combustion efficiency 99%.
• Combustion Chamber :Dual Chamber
• Temperature of primary chamber is minimum of 800 C and the secondary chamber is minimum 1050 C + or 50 C.
• The secondary chamber gas residence time at least two seconds.
• Capacity:5 / 10 / 20 / 25 / 50 / 150 / 200 / 250/ 500 Kg/Hr.
• Air Pollution control device
• Wastes to be incinerated are not chemically treated with any chlorinated disinfectants.
• Ash from incineration of biomedical waste is disposed of at common hazardous waste treatment and disposal facility. However, it may be disposed of in municipal landfill, if the toxic metals in incineration ash are within the regulatory quantities.
• Power Requirement:LPG, N-Gas, Diesel, Electrical

Bio-Medical Waste Mainly Consist of :

• Human Anatomical waste.
• Discarded medicines & cytotoxic drugs.
• Solided plaster
• Wastes from pathological laboration
• Wastes from blood banks
• Blood socking cotton, beddings etc.
• Microbiology waste
• Biotechnology waste
• Animal wastes and carcasses

INDUSTRIAL WASTE INCINERATOR : JKA-230IW

Industrial Waste generated by Industries and Businesses:

And many more industries.

CONTROL

Fully automatic sequential control provided by internal PLC system providing control of:

1. Primary Chamber
2. Secondary chamber pre-heat
3. burn cycle (variable)
4. cool down cycle

FUEL OPTIONS

• Diesel
• LPG
• Natural Gas
• Electrical

TEMPERATURES

• Main chamber:750C can reach in excess of 1000C*
• Secondary chamber:850C 1100C*

BURNERS

Fully automatic, high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.

CONSTRUCTION

Steel welded fabrication consisting of sheet steel and structural section supports.

ASH REMOVAL

Easy and safe manual ash removal from the primary chamber (ash doors available on request).

SCRUBBER :Air Pollution Control Device.

CAPACITY :100/200/250/500/1000/1500/2000 Kg/day

Key Features:

• Low running and maintenance costs
• Automatic and simple to operate control panel
• Solid hearth to allow maximum burnout
• Stainless steel flue as standard
• Afterburner fitted as standard
• Easy on-site installation
• PLC based control panel.

Features:

• Virtually smoke free due to innovative design
• Low initial cost coupled with major disposal cost-saving
• Ready to use and does not require a pre-prepared base
• Reduce waste bulk to 3% to upto 5% which is collected in base

Characteristics:

• Applications:for large animals, for animal waste
• Other Characteristics:Floor-standing
• Temperature range:Min. 850 C (1562 F), Max. 1150 C (2102 F)
• Power Requirement:Diesel, LPG, N-Gas, Electrical
• Capacity:100, 200, 250, 500, 1000, 1300, 1500 Kg/Hr
• Temperature monitoring:Yes
• Average ash residue (%):Upto 5%
• Design and prepare the dead animal incinerator with dual chamber (Primary and Secondary chambers) for complete combustion as per norms.
• Dual Scrubbing System for complete filtration of smoke before releasing it in atmosphere.
• Large Animal Incinerator is an incineration system with dual combustion chambers (850C + 1150C)
• Dual Chambers, Dual Scrubbers & Chimney
• Dual scrubbing system and long chimney for releasing purified smoke to atmosphere to fully follow the guidelines of incineration and Pollution Control Board.
• General Construction: Robust, Reliable and Efficient
  • Pre-fabricated 8 and 10mm robust mild steel casing, seam welded & suitably stiffened/braced where necessary
  • Paint finishing- The steel structures are completely painted using a two pack high grade paint system that is baked into the steel structure at 70 C for 10 hrs.
  • Three layers of refractory lining in the primary and secondary chambers totaling thickness of 180mm. rated at 1260 C, provide increased fuel efficiency.
  • Lightweight resilient refractory fiber insulation lid, providing a tight seal & gives excellent thermal efficiency.
  • Removable roof and back plate for ease of maintenance.
  • All combustion fuel pipe work and electrical systems are weather proof and in accordance.
  • Excess air and rapid cooling systems fitted as standard, aiding cleaner burns and faster cool down times.
• Movement of bed Motorized for easy shifting of Dead Animal IN & OUT of Incinerator.

Municipal waste incineration is the most advanced level of the waste disposal / treatment hierarchy: indiscriminate dumping, controlled dumping, landfilling, sanitary landfilling, and mechanical treatment. Solid waste arises from human activities- Domestic commercial, Industrial, agricultural, wastewater treatment, and so on.

Incineration system provides an effective means of reducing the volume of Municipal solid. Produced steam can be used purpose of heating or power generation. Municipal solid waste incinerator is turned waste into ash and combustible gases at 1000C in primary chamber The temperature is raised to 1100C for at least 2 seconds to incinerate the wastes with a content of more than 1% of halogenated organic substances. The incinerator reduces most combustible solid waste to nearly 2-3 percent by volume and 5 percent by weight.

CONTROL

Fully automatic sequential control provided by internal PLC system providing control of:

1. Primary Chamber
2. Secondary chamber pre-heat
3. burn cycle (variable)
4. cool down cycle

Primary Chamber:

• Fully insulated internal refractory lining, constructed from high grade refractory brick ensuring a self-supporting interlocked arrangement.
• Manually operated, access lid.
• Waste ignition burner, temperature controlled on-off, complete with internal air fans
• A pre-cast blocks impact zone that protects the refractory lining when loading.

Secondary Chamber:

• Fully insulated internal refractory lining, constructed from high grade low thermal mass insulation.
• Secondary chamber burnout burner, temperature controlled on-off, complete with internal air fans.
• Integrated combustion burner air fans with automatically controlled distribution to their designated area.
• Temperature sensor mounting point of the chamber ensuring the chamber reaches the necessary 850C minimum.

FUEL OPTIONS

• Electrical
• Diesel
• LPG
• Natural Gas

TEMPERATURES

• Main chamber:750C can reach in excess of 1000C*
• Secondary chamber:850C 1100C*

BURNERS

Fully automatic, high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.

CONSTRUCTION

Steel welded fabrication consisting of sheet steel and structural section supports.

ASH REMOVAL

Easy and safe manual ash removal from the primary chamber.

Specification:

• Heaters/Elements:Made of A-1 kanthal wire (14 gauge) for primary chamber & (17 gauge) for secondary chamber.
• Insulation:Multi-layer insulation is done with combination of insulating bricks & silicon fiber insulating blanket to avoid any heat loss.
• Front Loading Type:It is portable/movable in nature, which can easily place in a small space in a corner of building.
• Consisting of Dual Chamber:Works on thermal destruction using controlled combustion chamber; combustion is controlled and provides enough heat to destroy the waste into disposable state.
• Door:Fitted with hinges & handle for proper sealing to avoid heat loss.
• Temperature:Temperature of Primary/Burning chamber up to 850C and for secondary chamber 1000C.
• Portable:Whole unit is mounted on sturdy wheels.
• Capacity:5, 10, 20, 25, 50 Kg/Hr.
• Fuel Option:Diesel & Electrical

Features:

• Main Line Indicator: Red color neon light will glow ON shows that the current is coming to the Incinerator.
• Load Indicator: Green color neon light Glows when supply to heaters are ON.
• Rotary Switches: To start the machine. M.C.B for safety.

Portable / Mobile Incinerator is one of the most effective waste treatment equipment applicable for waste created by hospitals, medical, municipal, animal waste. This device is designed for quick and safe disposal as and where required.

This system comprises of primary chamber.

The combustion chamber is well insulated.

The incinerator reduces most combustible solid waste to nearly 2-3 percent by volume and 5 % by weight.

Construction:

• Combustion chamber is well insulated and has high temperature safe dozing and exhaust system
• It has long and safe treatment of fuel gases for safe disposal through long stack
• Temperature of Burning Chamber up to 850C and for secondary chamber 1000C

Key Features:

• Robust construction.
• Virtually smoke and smell free with secondary burners.
• High temperature refractory lining.
• Quick heat up time and lesser operational time.
• Easy installation
• Trouble free operation and maintenance.
• Designed to meet standards of Central Pollution Control Board (CPCB)
• Ceramic insulation for external thermal protection.

Accessories:

• Auto thermal cut off for safety of user.
• Temperature and Timer display.
• Tripper for emergency power shutdown.

Specifications:

• Rotary Kiln (Rotataing Cylinder)
• Combustion efficiency is at least 99%.
• Combustion Chamber
• Temperature of primary chamber is minimum of 800C-1500C and the secondary chamber is minimum 1200C -1900C.
• The secondary chamber gas residence time at least two seconds.
• Capacity:500/1000/1500/2000 Kg/Hr.
• Air Pollution control device
• Wastes to be incinerated are not chemically treated with any chlorinated disinfectants.
• Ash from incineration of waste is disposed of at common hazardous waste treatment and disposal facility. However, it may be disposed of in municipal landfill, if the toxic metals in incineration ash are within the regulatory quantities.
• Power Requirement:LPG, N-Gas, Diesel, Electrical

Features:

• To maintain designed heat capacity of the kiln, quantity of the solid waste injection package (kg/single injection) shall be adjusted w.r.t. calorific value of the waste feed.
• When a high calorific value possessing solid waste is injected in packets, the size of each injection may be reduced, such that the peak CO concentration in the Kiln does not exceed too high in the initial stage, creating shooting of emissions to the secondary chamber, thereby crisis in ensuring the required retention time.
• Appropriate slope (in general, 3 degrees), rotation rates and solid waste residence time (1-10 hrs) may be adjusted for the kilns, in order to achieve total organic carbon (TOC) and loss on ignition (LOI) requirements in the ash/slag.
• To ensure life of refractory and insulation bricks, it is a practice to feed silica and glass in appropriate ratios to the kilns to form a cover over the refractory lining, as and when the thickness of the layer reduces.
• It has been reported that reduction of out-side surface temperature of the rotary kiln enhances the life of refractory bricks and lining. Thus may be explored, where feasible.
• In the rotary kiln, the temperature shall be maintained at 800+C in order to ensure complete burning of solid waste. Controlled flow of air shall be maintained for complete volatilization of solid waste.
• Ash removal doors are provided in the primary, secondary and settling chambers.
• Temp. Indicator for Scrubber and stack ON/OFF switches, fuses, sensors, hooter etc. complete with in all respectfully lined with refractory materials and fitted with high quality packing to seal the door.
• Primary Rotating Chamber (keeps rotating at a low speed to ensure excellent quality of incineration).
• Rotary incinerator equipped with feeder bucket elevator/ram feeder and conveyor for continuous waste feeding.
• Static Secondary Chamber
• Material of Construction Heavy duty steel with higher thickness used in kiln and structures fabrication for extremely long life.
• Insulated and Refractory lined chambers
• Emergency stack to vent out the gases in case of power failure
• Various types of Air Pollution Control Devices (Quencher, Venturi Scrubber, Packed Bed Scrubber, Bag House Filtration system with Teflon Bags, Bag House Filtration system with Ceramic Filters).
• F D Fan for providing air inside the chambers.
• I D Fan to maintain the negative draft and control the gas flow
• Fuel Oil Tank & Piping
• Electrical Control Panel
• Interconnecting ducts & piping
• Chimney of 5/10/15/30 mtrs height from ground level OR as per countrys regulation and clients requirement
• Environment Friendly

Features:

• Wall mounted / Floor Mount
• Auto Power Off
• Burning process of Napkins produce less than 1 gm of ash per Napkin
• Ceramic Insulation for excellent thermal protection
• Auto thermal cut off for safety of user
• Very compact in size, can be mounted inside toilet
• Smoke control unit (100, 150, 200 Capacity) [Optional]

• Average ash residue (%):Upto 5%
  • Design and prepare the dead animal incinerator with dual chamber (Primary and Secondary chambers) for complete combustion as per norms.
  • Single Scrubbing System for complete filtration of smoke before releasing it in atmosphere.

Dual Chambers, Single Scrubbers & Chimney:

• Small Animal Incinerator is having incineration system with dual combustion chambers (850C + 1150C)
• With single scrubbing system and chimney for releasing purified smoke to atmosphere to fully follow the guidelines of incineration and Pollution Control Board.