Microtech Inductions (India) Pvt Ltd.

Dahisar, Mumbai, Maharashtra

Applications

• Brazing of generator stator windings.
• End ring brazing of rotors
• Copper bus bars brazing  of transformers
• Copper parts for compressors.
• Brazing of condenser coil.
• Submersible pump rotors.
• Ring cable lugs.
• Aluminum component joints.
• Soldering of brass components.
• Steel components joints.
• Brazing of storage water heater Elements.
• Diamond tipped cutting tools.
• Carbide tipping of cutting tools.
• Optical Frame Brazing.
• Fuel pipe Brazing.
• Vacuum brazing of critical components.
• Brazing stainless steel orthodontic parts.
• Brazing of stainless steel to Brass.
• Rocker Pins.
• Hydraulic Hose.

Features

• Flexible set up ensures proper brazing on hydro generator stator like big unit.
• Quick heating ensures minimum heat conduction to bus bars preventing failure of  insulation.
• Skid mounted system with chiller ensures maneuverability.
• Uniform heating at desired area provides even flow of filler metal.
• PLC based man machine interface for ease of operation.
• Highest efficiency.
• Lesser brazing cost comparing to conventional methods
• Strong and ductile joints
• Suitable for dissimilar materials
• Controlled atmosphere brazing is possible
• Highly adaptable for automation
• Eco-friendly due to noiseless and flameless operation
• No statutory approvals required
• Lesser risk involved compared to conventional methods
• Application Specific
• Auto or manual mode operation
• Improved power factor
• Tropicalized design
• Compact size

Annealing is a heat treatment in which material is exposed to an elevated temperature and slowly cooled. Annealing of the material changes physical properties of the material such as strength and hardness.

Microtech induction annealing machines are designed to be used for Normalising, Stress relieving and Process Annealing.

Today, we have firmly positioned ourselves as one of the distinguished High Frequency Induction Brazing Machine Manufacturers and suppliers based in India. Brazing is a process of joining of similar as well as dissimilar metals by utilizing heat and braze materials (filler materials). Our Induction Brazing Machine is manufactured from the optimum quality raw materials as per the national and international quality standards. Induction Brazing Machine offered by us is designed to offer excellent as well as repeatable brazing without smoke and flame. We provide Induction Brazing Machine within the stipulated timeframe at very competitive prices. Brazing is joining of similar or dissimilar metal (parent materials) by using heat and braze material (filler material) whose melting temperture is normally above 450 C and below the melting temperature of parent materials being joined. Microtech induction brazing machines are made to replace conventional brazing methods, with more reliable / repeatable brazing without flame and smoke. Brazing temperature can be controlled from 450 C to 1200 C for most of the brazing applications.

Salient Features

• Uniform heating at desired area provides even flow of filler metal

• Lesser brazing cost comparing to conventional methods.

• Strong and ductile joints

• Suitable for dissimilar materials

• Controlled atmosphere brazing is possible

• Highly adaptable for automation

• Eco-friendly due to noiseless and flameless operation

• No statutory approvals required

• Lesser risk involved compared to conventional methods

• Application Specific

• Auto or manual mode operation

• Improved power factor.

• Tropicalised design

• Compact size.

Brazing Applications

• Copper parts for compressors

• Copper components of transformers

• Brass components

• Submersible pump rotors

• Ring cable lugs

• Aluminium component joints

• Soldering of brass components

• Steel component joints

• Brazing of storage water heater elements

• Diamond tipping cutting tool

• Carbide tipping of cutting tools

• Carbide tipping of drill bits

Some of the application relate components.

Shrink Fitting Application - -Shrink fitting of gears on shaft. -Shrink fitting of sleeves on shaft. -Shrink fitting of stator in outer enclosure. -Shrink fitting of rotor shaft to rotor. -Removal and re-fitting of a gas turbine impeller -Assembly of high precision roller bearings -Shrink fitting of 2- stroke crank shafts for ship engines.

Microtech Inductions Pvt. Ltd. make Induction Heating, Brazing Machine with Hand held Transformer is a handy tool for heating and brazing applications. The Hand Held Transformer (HHT) is attached to the machine using a flexible cable. HHT can be used just like a welding torch with ease. The main applications are brazing of stator winding in motor, generators, connecting leads of transformer, removal of bonded rubber heating pads, rubber glued pads on metal surface.

Applications:-

Features:-

Applications

• Shrink fitting of gears on shaft.
• Shrink fitting of sleeves on shaft.
• Shrink fitting of stator in outer enclosure.
• Shrink fitting of rotor shaft to rotor.
• Removal and re-fitting of a gas turbine impeller
• Assembly of high precision roller bearings
• Shrink fitting of 2- stroke crank shafts for ship engines.

Applications

• Basic cladding- Al+ SS, Cu +SS
• Sandwich cladding –SS +Al +SS
• Capsule cladding-Ss +Al +SS

Features

• High frequency inverter for higher efficiency(less running cost).
• Higher productivity.
• Better & uniform cladding.
• Ensures fast & heating uniform brazing.
• Consistent homogeneous production quality.
• Modular constructions (single/double/three/ four station)
• Two station with indexing table.
• Touch screen PLC based operator friendly M.M.I.
• Sturdy mechanical system.
• Fully integrated machine with built in DM water cooling system.
• Near unity power factor 0.94 to 0.95
• State of the art design.
• Tropicalised design.

Indexing table: 3mandrel on each station (two variant)

• First station for loading.
• Second station for heating/cooling.
• Third station for unloading
• First station for loading /unloading.
• Second station for heating
• Third station for cooling

Microtech make chiller is basically a water refrigeration system, that produces cold water at pre set temperature level which can be used for heat removal from one area & deposit it into ambient air.

The normal range of temperature can be any where from 6 degree to 25 degree depend upon process requirement. Precise temperature control of water is achieved through digital temperature control. Microtech chillers are designed to achieve efficient cooling of equipment / components in industrial applications.

Applications

• Large size Chiller & Condenser for any industrial environmental condition.
• User friendly operations of Electrical as well as Refrigeration.
• Anti freeze protection.
• Anti vibrators for Compressors.
• Tropicalised design.
• Digital Temperature Controller.
• With over load Protections for compressor, pump fan etc.

annealing machines are designed to be used for normalising, stress relieving and process annealing.eco-friendly due to noiseless and flameless operation, lesser risk involved compared to conventional methods, auto or manual mode operation.