Memory Repro Systems (P) Ltd.

Kirti Nagar, Delhi

Suitable forAll kinds of Rigid Boxes, i.e. Jewellery Boxes, Mobile Phone Boxes, Sweet Boxes, Gift Boxes, Cosmetic Boxes, Watch Boxes & Special Rigid Boxes for Electronics etc.

Salient Features

• The automatic paper feeder & specially designed glue system for top side gluing suitable to use hot melt & cold glue.
• Glue agitator for even mixing of hot melt glue and cylinderically grinded Stainless Steel gluing rollers ensures even glue application on all tupes of cover material.
• Studry Aluminium profile structure with suction hold under the conveyor belt, keep the paper from deviating.
• Visual positioning system with the help of Robotic Arm & Box feeding conveyor ensure placement of the box on glued paper accurately.
• PLC based contorl panel with touch screen ensures ease of operation for operator.

Note : Needs Compressed Air connection the time of installation at customer end.

"Memory" Fully Automatic Thermal Lamination Machine is suitable for sheet to sheet lamination.  

Sailent Features :

• Automatic Paper Feeder  (Vacuum pump system without oil system)
• Man - machine Interface (easy & automatic operation)
• Electro Magnetic heating system
• Automatic adjustment
• Air Shaft (with Tension System)
• Film Cutting & Film Perforation Blade
• Pull Guide & Auto Pull
• Anti-Curve Device
• Pneumatic Diving (with Auto Stacker)
• Dividing Structure (wash & change roller easily)

(Note : Needs Compressed Air Connection & Hydraulic Oil at the time of Installation at customer end.)

Description:

• Memory's Flexo Plate Cleaning Machine is designed for cleaning both Letterpress & Flexo Plates in very gentle way leaving them 100% clean & dry.
• Corrosion free Stainless Steel Bath Tank & underneath Tank, Powder coated mild steel structure and sturdy fabrication ensure trouble free working for years.
• Simple user friendly electrical control for ease of operation ensures cleaning, rinsing & drying of plates in one pass.
• Plate cleaner washes all type of inks & are designed for environmentally friendly cleaning solutions.
• Results have proven that "Hands Free" approach to Flexo Plate Cleaning Offers :
• Excellent cleaning, capability for hard to clean reverse areas & screens, reduces plate damage and offers unsurpassed consistency in cleaning of letterpress or Flexo Plates.
• Memory automatic Flexo Plate Cleaner is designed to improve productivity and performance.

Salient Features

• Cleaning & Drying in one pass
• Both direction cleaning & drying for faster production
• Corrosion free Stainless Steel Tank
• Improve productivity

Washing Process

• The Dirty Plates are mounted on unique sticky plate system so tht plates are held firmly in place during the cleaning and drying process.
• The unique combination of brushes (oscillating & Fixed Brush) ensures 100% cleaning thus saves time & reduces plate damage.
• Thermostatically controlled hot air blowing ensures cleaned & dried plates on both ends.

Needs 6 Bars compressed Air at the time of installation

Availabe in variable size and configuration suitable for all kinds of Label presses.

"Memory" Gluing Machine with Conveyor is designed for short & medium run jobs.  The Gluing Machine consists of:

• Sturdy Aluminum profile structure with suction hold conveyor belt to ensure high quality boxes.
• Specially designed gluing system for top side gluing suitable for Hot melt & Cold glue application.
• CNC cylindrically grinded roller ensures even glue application on all cover materials.

Optional : Pressing Station with twin set of Silicon Rollers for sheet to sheet pasting jobs.

"Memory" Gluing Machine consists of Manual Gluing Station for Hot Melt & Cold Glue.  The machine is equipped with in - direct heating for hot melt glue with facility to add water which evaporates due to heat.

Product Details

• “Memory” Plate Curing Machine is designed to Bake CTP / CTCP / Conventional PS Plates
• Simple & easy control panel includes main on/off, digital temperature meter with thermostat, LED display for heaters & variable AC drive.
• The machine is specially designed and is completely insulated thus saves heat loss and avoids Hot Air in the surrounding working areas.
• Thermostatically controlled Hot Air maintains inside temperature evenly, thus ensure even baking at a temperature ranging form 220°C to 250°C.
• Sturdy Aluminum profile structure with built - in Coater for baking solution application & In line Wash / Gum / Dry Unit eliminates skilled
• labour requirement thus ensures dry plates ready for press use.
• Baking helps to give long print runs with same sharpness thus ensures smooth running on press and easy to store plates for repeat jobs.
• The unit can be attached with conveyor bridge to the CTP Processor for In-line working.
• The In-line process avoids direct contact of heat with the operator thus makes it user & operation friendly.

Product Details:

• "Memory" Plate Processor is designed for reliable, efficient and fast processing of Positive or Negative Pre-sensitized offset plates.
• Corrosion free Stainless Steel Bath Tank & underneath Tank, Powder coated mild steel structure and sturdy fabrication.
• PLC Control & LCD Display enables operator to control the speed of the main drive, temperature, replenishment etc.
• Features include automatic developer replenishment, level sensors for all bath tanks, plate washing from top & bottom with water, slot for re-wash, re-gum and re-dry.
• Dip Tank with impendent brush roller lead to fast and consistent development of P.S.Plates.
• A submerged re-circulation of developer and heat exchanger controls temperature.
• Re-circulation of water after filtration eliminates plumbing and water consumption is reduced to minimum.
• EPDM Rubber rollers and Brush rollers are easily removable for cleaning and washing.

Product Details

• “Memory” Offset Plate Cleaning Machine is designed for efficient and fast Cleaning of ink from Ink from Offset Printing Plates. The machine is suitable for Sheet-fed offset presses where plates are stored for re-print jobs.
• Corrosion free Stainless Steel Bath Tank & underneath tank, Sturdy mild steel structure and controlled gum  layer with on / off option ensures trouble free working for years.
• Features includes PLC touch panel control, automatic re-circulation of cleaning chemical & twin oscillating brush with variable speed for ink removal.
• Slot in the all lower rollers helps in cleaning single edge bent plates thus ensures easy mounting of plates for re-print jobs.
• Plates are washed with water after ink cleaning with the help of Open Rinse System with fresh water & Rotary Brush for effective cleaning.
• All rubber rollers and brush rollers are easily removable thus ensures easy and quick cleaning of the machine on daily basis & for regular maintenance.
• Return on investment is very fast as one saves Printing Machine down time used for cleaning of ink & gumming plates before the removal from plate cylinders.
• Above all it is operator friendly, keep floor clean, waste cleaning chemical can be used for cleaning the offset machine for removing ink spots etc.

Optional Available : Closed Loop Water Re-circulation system.

Suitable for

Suitable for Inner Sheet Pasting, Back to Back Pasting & Tag Manufacturing

"Memory" Gluing & Pressing Machine consists of Manual Gluing Station for Hot Melt & Cold Glue.  The machine is equipped with in-direct heating for Hot Melt glue with facility to add water which evaporates due to heat.  Platform for board placement & pressing roller device ensures bubble free pasting.

Video Plate PUnch & Bender is designed keeping in mind the growing demand of quality CTP Plates in commercial & newspaper Web Presses.  

The machine consists of :

• Twin CCD Colored Cameras with 80 X magnification.
• Optical Sensor for actuating conveyor for transport of plates for punching & bending in one cycle.

Three Point Register System for pre-alignment.

• Servo controlled 3 Azis table with suctiion ensures aligning of the register mark on the plates with the preset master for accurate punching & bending.

Optional :

• In- line Operation - The machine can be connected in-line to with all types of CTP Plate setters.
• Customized Conveyor & Bump turn units,
• Automatic Plate Stacker.

Note : Needs Compressed Air Connection at the time of installation at customer end.

Features

• The Movements of mains haft mold stretch, wrapping, folding - in, and bubble pressing, which are all driven by double servo motors & cam boxes, guarantee a quiet and stable operation circumstance and smooth mechanical process.
• Besides the cam for pressing the contengent bubble, there are 4 cylinders for additional bubble pressing, solving the thicker paper issue and worse glue issue.
• Every process can be inching model synchronously, helping you to observe the production details and adjust to be best parameters.
• Folding Corner Edge is upt to 80 mm as standard, or it can be customized to 150mm, and this is controlled by rails and cylinders, whihc is adjustable and precise.
• Vacuum fan to keep the box and the machine, and this tension can be adjusted according to the sizes of the boxes.
• Controlled by PLC Panasonic / Schneider, with formulas memory.  It takes only 15 minutes to change to another box.
• Imported optical granting transducer protects the operator from operation injury.
• Computer control with error auto stop and display.
• Table board and frame are processed by CNC by one time and enjoy durable quality.
• Fold ears, wrp, insert and form the box automatically in one lot.
• With schneider touch screen interface.
• With Air Tac cylinder and Taiwan Brand guide rail.  Servo motor Panasonic.
• Quick mould change design to satisy producting different size box.
• Equipped with brush wheel for folding sides smoothly.
• Equipped with air pressure detector on the box inserter, the machine can't run if the box are not inserted or inserted wrongly.
• The bottom mould is penumatic drive to prevent bubble generation.

Note : Needs Compressed Air connection at the time of installation at cusomer end.

Salient Features :

• The uniquely designed Stopper Feeder device with the help of side gauge eliminates skilled operator requirement and ensures faster & easier feeding of paper for lamination.
• PLC control touch screen display, DIgital temperature controller and variable speed AC drive ensures ease of operation for operator.
• The machie is suitable to use BOPP/ PCV/Met-Pet/ Thermal film for Hot & Cold Lamination.
• Banana Roller for wrinke removing from film roll.
• Large Diameter high precision mirror finishined chrome roller, with Hydraulic Pressure, with built-in Oil Heating and Thermostatically Controlled Temperature ensures even heat across the cylinder thus results in high quality lamination in Thermal Process.
• Pneumatically controlled pressure for Cold lamination process (0-8 Bar).
• Heavy Duty Rewinding Unit with Clutch Brake.
• Stainelss Glue Tray for cold glue with Worm Gear Movement.

Optional :

• In -Line Divisonal cutting device (Auto - Cut).
• Air Shaft for film loading.

The Machine consists of :

• Manual Feeding table with side gauge for faster & easier feeding of long sheets
• The unique pneumatically control stopper feeder device eliminates skilled operator requirement.
• PLC control with touch screen, digital temperature controller & variable speed AC drive ensures ease of operation for operator.
• Large diameter high precisions mirror finished Chrome Roller, with Hydraulic Pressure, with built-in Oil Heating & termostatically Controlled Temperature ensures even heat across the cylinder thus results in high quaility lamination in Thermal Process.
• Equipped with pneumatically controlled In- Line divisional cutting device (Auto - Cut) and Reel Rewinding Unit for lower grammage paper< 130 gsm.

Note : Needs Compressed Air connection at the time of installation at customer end.

Suitable for

"Memory" Board Knurling Machine is specially designed to emboss different pattern on Paper & Board

"Memory" Board Knurling Machine is specially designed to emboss different pattern on Paper & Board

• The machine is suitable for many applications like : Packing Boxes, Playing Cards, Box Covers, Greeting Cards, Gift Envelopes, Calendar etc,

Salient Features:

• The Solid Cast Iron body with powde coating ensures trouble - free & long working life.
• The machine is equipped with a high precision CNC laser engraved design roller, self manufactured paper Bowl roller to emboss the substrate, so that the desired pattern appears.
• Manual Hydraulic Pressure with Japanese Hydraulic Cylinders, individual pressure control for either side to adjust design pressure as per requirement
• Twin De-curling Rollers, Air Knife & bottom Wiper Unit to avoid paper sticking on the roller surface after embossing.
• Sheet counter with photo electric sensor, adjustable paper feeding & delivery table.

Optional 

• Automatic Feeder
• Automatic Hydraulic Pressure
• Laser Engraved Design Roller

Description:

• The solution for bundling & pressing of folded sheets (signature), brochures and book - blocks etc.
• Push button operates the Pneumatic system to pres the bundle properly thus saves floor space.
• Pneumatically pressed bundles protect the folded sheets from being damaged at the edges.
• Air or dust cannot get into the pressed folded sheets thus maintains the fresh look of signatures.
• The machine is equipped with a semi-automatic strapping unit as the operator no longer needs to tie the bundle manually.

(With Instant Start Metal Halide)

"Memory" Printing Down Frame is ideal for exposing P.S. Plates, Conventional Plates & Proofing materials.

Light integrated microprocessor based electronic times with 99 channel memory and meter helps in accurate, consistent and repeatable exposure.

Dual Vacuum, specially designed rubber blanket & beading ensures perfect contact.

Uniquely designed reflector gives uniform and even exposure over the entire plate area.

Instant Start Metal Halide is available in 1 KW, 3 KW & 7 KW.

Optional :

• Diffusion Attachment to facilitate the deletion of tape marks in paste up jobs.
  • Automatic Diffusion on Rack & Pinion
  • Manual Diffusion
• Pneumatic Lifting of glass frame for bigger size frame.
• Auto Curtaining.
• PLC Control & Display,

Bigger Size available on request

With the increase demand from the Textile Printers for high-density publishing and fine graphics on dark garment, we have successfully designed and delivered our "exposing System" for today's textile screen printers.

An ideal equipment for transferring on the screen frame.  This powder-coated frame has the following features:

• Special pump draws the elasticity that does not tear from frequent use with the edges of aluminium square pipe frame
• The suction pump draws the excess air fast and the vacuum pump makes the perfect bondage between the film and screen frame.  Hence perfect sharpness.
• 1 Kw, 3 Kw, or 6 Kw Instant Start Halide light sources are recommended all over the world for reproduction of sharp graphic images.
• Different models are available according to the requirement and convenience of the end user.
• Micro Processor base light integrated electronic times has multiple memories and sequential operations.
• Optional : Drying Systems in frame with top exposure where Thermostatically controlled hot air is circulated for drying.
• The equipment is operator friendly.

Self Tightening Screen Frame

• Cost- effective and user friendly.
• More accurate for achieving hi-tension for optimizing ink flow characteristics and mileage.
• Most required and used by Textile Screen Printers for four color, half tone and three dimensional printing with die-cut sharpness and print clarity.
• Used both on manual and automatic for smooth, faster production without wanton ink build-up.
• Operator takes 5-10 minutes to stretch the mesh for required job.
• Graphic Printers will save in coat upto 30%
• The performance and durability of the squeegee blade increase.

Drier

Thermostatically controlled drier for drying the screen frames.

Video Plate Punch is designed keeping in mind the growing demand of quality CTP Plates with  commercial & packaging printers. The machine consists of :

• Twin CCD Colored Cameras with 40 X magnification.
• Pneumatically Controlled Punching device upto 40 inches Presses.
• Electrically controlled Three Point Register System with auto centering & cameras mounted on Linear Guide Rail helps in aligning the register marks with the preset master for accurate punching.
• Sturdy Aluminum profile structure.

Video Plate Punch & Single Edge Bender is designed keeping in mind the growing demand of quality CTP Plates with  commercial & packaging printers. The machine consists of :

• Twin CCD Colored Cameras with 40 X magnification.
• Pneumatically Controlled Punching & Bending device upto 40 inches Presses.
• Three Point Register System with auto centering & cameras mounted on Linear Guide Rail helps in aligning the register marks with the preset master for accurate punching & bending.
• Sturdy Aluminum profile structure.

Salient Features 

• High resolution Colored Camera for accurate registration.
• Flat table plate mounting on Linear guide ways for high precision.
• Maximize press productivity in short run jobs.
• Options available for Cylinder & Sleeve roller mounting.

Needs 6 Bars Compressed Air at the time of Installation.

• High resolution Twin colored cameras are mounted on Linear Guide Ways for high precision.
• Display of Cross Marks on single split screen with clear image.
• Quick release adaptors for different Cylinder/ Sleeve types.
• Flat table surface enables the polymer plate to be positioned accurately and quickly along the center line under the Cylinder / Sleeve.
• Quick and bubble free application of the polymer plate to Cylinder/Sleeve through a backward and forward movement of the table on Linear Guide Ways.
• Consistent and uniform pressure application of polymer plate to tape for good adhesion.
• After plate application the table can be moved to bring the end of plate register marks into view, to check over all alignment.
• Pneumatic clamping of Cylinders / Sleeve of variable sizes

Product Details:

• “Memory” Plate Curing Machine is designed to Bake CTP / CTCP / Conventional PS Plates
• Sturdy mild steel powder coated fabrication.
• Operator friendly panel includes main on/off, digital temperature meter with thermostat, Amp. meter & electronic time with buzzer.
• The oven is specially designed to save heat loss and is completely insulated thus avoids Hot Air in the surrounding areas.
• Thermostatically controlled Hot Air maintains inside temperature evenly thus ensures even baking at a temperature ranging from 220°C to 250°C.
• Baking helps to give large prints runs with same sharpness thus ensures smooth running on press and easy to store plates for repeat jobs.
• Four plates can be baked at a time.

Description:

• Semi Automatic Casing - in Machine is used to Casing in all kinds of hard cover for books.
• Its automatic gluing, automatic positioning and compact structure ensures faster production.

The Machine is designed to paste corners of the boxes with thermal tape.  The machine consists of :

• Advance Clutch System
• Thermostatically Controlled Heating Device
• Foot paddle operation for faster production