Miraj Electrical And Mechanical Company Pvt Ltd

Chembur, Mumbai, Maharashtra

MEMCO Positioners consist mainly of a worktable with provision for rotating it at variable speeds through 360*, along with the facility of tilting it. The worktable is mounted on antifriction bearings specially designed to bear loads. The table is provided with Tslots for clamping the jobs or fixtures.The workpiece held on the table van be positioned in the required ideal welding angle for convenience and better weld deposits. Rotation is possible in clockwise or anticlockwise direction.Infinitely variable speed control is achieved through AC Inverter VFD Drive.The main frame is a rugged steel fabricated body fitted with assemblies that facilitate the tilting mechanism.The tilting angle can be viewed on the graduated scale provided on the Pivot Shaft.Limit switch and mechanical stopper are provided in the tilting mechanism to prevent overrun.

Column & Boom manipulators are designed to work independently or in conjunction with a rotator or a positioner, to help place the Automatic Welding Head in the correct position over the work-piece and aid downhand welding. Base:The base frame is of heavy robust construction for maximum rigidity.The base design permits free-standing operation of the machine even when the boom is fully elevated and extended.The base can be fixed and stationery or trolley mounted and motorised to travel on a track at constant or variable speeds.Column:It consists of a an extremely rigid box section and is provided with machined slide-ways for saddle elevation.Column & Boom manipulators are designed to work independently or in conjunction with a rotator or a positioner, to help place the Automatic Welding Head in the correct position over the work-piece and aid downhand welding.Base:The base frame is of heavy robust construction for maximum rigidity.The base design permits free-standing operation of the machine even when the boom is fully elevated and extended.The base can be fixed and stationery or trolley mounted and motorised to travel on a track at constant or variable speeds.Column:It consists of a an extremely rigid box section and is provided with machined slide-ways for saddle elevation.provided with an electromagnetic thrusters brake.Counterweight is provided inside the column to counter balance the weight of the boom, saddle plate and welding head.General Features :Variable speed horizontal boom travel through A.C. VFD Drive / D.C. Thyristorised Control.Fixed speed A.C. motorised drive for vertical travel of the boom.Horizontal speed of boom travel is infinitely variable between 100 to 1, 500 mm per minute.Limit switch as well as mechanical stopper provided in column and boom end to prevent overriding.Anti-fall mechanism provided on saddle plate in case of chain failure.Input power supply: 415 V AC, 3phase, 50 HzHigh rated contactors for AC motors

We will not let you wait much, as we have trustworthy shipping facilities available to deliver the same in set time. With excellent storage space and shipping facilities, we effortlessly entertain bulk requirements of our respected patrons. We maintain complete records and transactions of the products delivered.

Payment for consignments can be carried out through offline or online modes, as per convenience of the clients. We assure you any method that is agreed upon by you and the company will be safe. We are supported by an advanced packaging system and work methods that help us in making premium packaging of the lot for ensuring easy handling.

As we are much more concerned about the safety of the products, we keep them under a secured environment of our capacious and well-structured warehousing unit that is supervised by experts. Customers can obtain their orders in customized packaging from us. We use only premium quality material for the packing of the products ensuring zero damage to the orders during transit.

As a trusted name, we strictly follow all quality measures and cross check every product at different stages. By making use of quality inputs, we carry out the production process in order to conduct subsequent transformation or modification, finally offering a finished good to the customer.

As we want to maintain transparency in the business dealings, we offer an invoice stating all the necessary details of the payment and also ensure that the transactions should remain safe. With the assistance of our streamlined packing system, we are able to meet the customized and standard packing requirements of the clients. Moreover, clients can stay rest assured for the safety of the products from our end.

These Rotators are designed to rotate cylindrical vessels of all types.Each set comprises of 1 drive and 1 idler unit.Standard Drive options: A.C. VFD Drive or D. C. Variable speed.Consrtruction of the MSCR Rotator is similar to that of the conventional type of rotators. Only the wheel mounting brackets slide on the bed by way of LH andRH lead screws. The Lead screw is rotated manually by a handle. The roller brackets move simultaneously towards each other or away from each other.IN the Drive unit, both the wheels are individually driven by separate motor and gearbox.Provided with ON/OFF in Auto/Manual mode. Reverse/Forward and inching facility in Manual mode with 10 M cable Pendant Control.Types of Wheels: Polyurethane / Steel Fabricated from heavy steel plates and with strongly welded sections, the pivot shaft housing and the bearing housings in the swivel brackets are accurately machined in one setting. The wheel shaft runs on heavy duty spherical roller bearings housed in swivel brackets.All the wheels in the drive unit are positively driven by a train of duplex chain or spur gears. The outer wheels in the swivel bracket in the Drive unit are fitted with clutches with liners meant for preventing breakage during loading and unloadfing of jobs on the rotator.Swivel brackets adjust themselves according to the diameter of the vessel.Centre axis of the job remains unaltered for all job diameters.Suitable for thin walled shells.Better acceptability of ovality of vessels as compared to other models.Most accepted design for busy fabrication shops.Types of Wheels: Polyurethane/ Steel

Features :By a simple operation of the Switch, Constant Current can be converted to Constant Voltage operation (CP)Although the MCT rectifier can be set for exact current levels by way of the knob, standardand calibrated Ammeter and Voltmeter are provided to ensure the exact current and arc voltage forarc monitoringWelding current and voltage controlled by Standard / Remote derive even during welding(infinite variation)Stick-out control facility (Arc condition feedback system)Fresh Tip Treatment control and fresh arc-start systemPre-flow / post-flow of shielding gas with burn-back controlStable welding current and voltage against supply voltage fluctuation. Protection againstsingle phasing.Modular pin socket PCBs.Voltmeter and Ammeter with changeover switch for TIG/MMAW, rutile low hydrogen 6013, 7018, cellulosic 6010 electrodes.Indication Lamp to show that the unit is live.CO2 Flow meter with Regulator and heater Assembly along with cored 5m length cable andhose facilitates work isolated from 110V supply of the power source.

Cleat Mounting Girth Welding (for Jack Up Fabrication)MEMCO MGW Automatic Girth Welding Machine is an automated system that speeds up construction of horizontal storage tanks, reducing welding tome by up to 40%There are two types of erection methods: erection by jacking system, the other being shell to shell construction. In the jacking system, the girth welding machine is mounted on a Cleat, while in the shell-to shell type of construction of tank, the girth welding machoine is mounted on the shell periphery.The overall structure of MGW consists of a balanced , sturdy frame. Tubular adjustable frame enables efficient welding of shells of various heights. OPTIONAL: Flux recovery unit Cleat Mounting (with Flux Recovery Unit)Operating at speeds of 100mm to 1500mm per minute, the MGW can be mounted on plates as thick as 45mm and diameters ranging from 8 meters to any maximum diameter.Ergonomically designed for efficiency, convenience and accessibility, the MGW includes the Memco Power Source of 1200 Amps and Welding Head fitted with Nozzle, Nozzle Holder, Wire Feeder, Wire Straightener, cross and vertical slides of 75mm strokes, Flux Belt and Wire Spool.The MGW straddles the tank plates travelling on serrated steel drive wheels that can be adjusted for various tank diameters.

REVOLUTIONARY NEEDLE BEAM TECHNOLOGY -- its superiority to other air plasmas Highly improved air swirl in the torch coupled with a refined design of electrode and nozzle results in a very constricted needle-like plasma beam. The benefits are :Dross-free and taper-free cutExtremely low power consumption for cutting any given thickness as compared to other machines.Minimum change in metallurgical properties of the cut metal/base metalMost economical as compared to other machines Improved cooling of torch results in extremely high consumable lifeLess metal wastage due to highly constricted plasmaHigh cutting speeds at very low power consumptionMinimum post cutting operations due to dross and taper free cuttingSimple, rugged power source for trouble-free operation with minimum maintenance Unique features of MEMCO Plasma Cutting Machines Right angle torch designed for maximum convenience of operatorSimple and easy to operate front panelWell designed transformer with extra large high speed cooling fan for 100% duty cycleProtection provided for power source and torchHigh quality air filter with moisture remover for best performance

REVOLUTIONARY NEEDLE BEAM TECHNOLOGY -- its superiority to other air plasmas Highly improved air swirl in the torch coupled with a refined design of electrode and nozzle results in a very constricted needle-like plasma beam. The benefits are :Dross-free and taper-free cutExtremely low power consumption for cutting any given thickness as compared to other machines.Minimum change in metallurgical properties of the cut metal/base metalMost economical as compared to other machines Improved cooling of torch results in extremely high consumable lifeLess metal wastage due to highly constricted plasmaHigh cutting speeds at very low power consumptionMinimum post cutting operations due to dross and taper free cuttingSimple, rugged power source for trouble-free operation with minimum maintenance Unique features of MEMCO Plasma Cutting Machines Right angle torch designed for maximum convenience of operatorSimple and easy to operate front panelWell designed transformer with extra large high speed cooling fan for 100% duty cycleProtection provided for power source and torchHigh quality air filter with moisture remover for best performance