Mectech Process Engineers Pvt. Ltd.

Udyog Vihar, Gurugram, Haryana

Mainly applied in Bio Industry. The most common oil that is winterized is Rice Bran oil, Sunflower oil, Sesame oil, Castor oil which has a high content of waxes, fatty acids and lipids

The strides made in solvent extraction technology are going to have a far-reaching effect on the extraction scenario - thanks to MECTECH.Following the shifting trends towards continuous type extraction this company has so modified the present state of extraction equipment that hexane loss is just minimal.

The simple procedure of hydrogenation in the presence of Nickel catalyst is carried out with such perfection that MECTECH has become a trend-setter organisation vis-a-vis turnkey projects for Vanaspati Ghee.

The simple procedure of hydrogenation in the presence of Nickel catalyst is carried out with such perfection that MECTECH has become a trend-setter organisation vis-a-vis turnkey projects for Vanaspati Ghee.

Oil strainer Sediments are periodically de-sludged from bottom of vessel through bottom valve with actuator which is controlled by a timer and sent back to extractor. Continuous operation with PLCTimer panel and hence no manual attention is required.

Features

• Continuous operation with PLC/Timer panel and hence no manual attention is required
• Closed operation and hence no loss of Hexane
• Sediments are periodically de-sludged from bottom of vessel through bottom valve with actuator which is controlled by a timer and sent back to extractor

Applications

• Applicant in solvent extraction and related fields

Construction Features

• CS or Stainless Steel Vessel
• Geared motor flame proof
• Wedge wire filter element in S.S.
• Rotating brushes in Teflon

Filtration equipment Paper filters used in special application for shining products. Commonly used in Edible Oils and Pharmaceuticals. MOC of housing & plates in Stainless Steel construction.

We manufacture multifarious variety of Stock pots. Stockpots & soup pots are traditional cookware pieces used for a variety of food including broth, stews, pastas and clam bakes, boiling vegetables, steaming shellfish and simmering pasta sauces.

Recovery of wet Lecithin is done from hydratable gums of soyabean oils and rice bran oils.

Lecithin is the predominant source of food and pharmaceutical. Food lecithin is usually de-oiled to improve its functionality. The major phospholipids as listed below are the source of the Lecithin

• Phosphatidylcholine
• Phosphatidylethanolamine
• Phosphatidylinositol
• Phosphatidylserine
• Lysophosphatidylcholine
• Lysophosphatidylethanolamine
• Phytoglycolipids
• Phytosterines

The Phosphatidylcholine enriched fraction is an excellent oil in water emulsifier and the Phosphatidylinositol enriched fraction is good water in emulsifier is often used in the chocolate industry

Physical Refining Plant Manufacturer & Supplier Pre-treatment & Bleaching

Fatty acid industry is associated with production of fatty acids and glycerine. Both vegetable oils & animal fats are being used as feedstock for fatty acids glycerine manufacturing. The fatty acids are manufactured as a distillate mixture or a pure fraction. Pure fractions can be obtained either from fractionation plant or by selectively choosing the feed-stock & carrying out straight distillation.

Winterization of oil is a process of removing of the higher melting point parts from oil like waxes or triglycerides by slowly cooling vegetable oils and felling saturated glycerides from the solvent. Used primarily for oils in salad dressings.

• The feed sweet water is obtained from the fat splitting plant. The SW received in off-site tanks is a clear liquid and it contains some fatty matter. The facility provided for treatment is capable of employing two steps of treatment.
• Vertical cylindrical vessels with conical bottoms are provided for treatment purpose. Various kinds of treatment can be utilized. However, the treatment is employed mainly for removal of fatty matter.

Sweet water concentration plant:

• SW Concentration Plant is essentially multiple effect evaporation system operating under vacuum. The vacuum system is a package unit based on steam jet ejector. Thermocompressor is employed for energy efficiency.
• Each effect consists of an evaporator (heat exchanger), vaporization chamber and, a droplet separator.
• The concentrated glycerine (crude glycerine) is transferred to battery limit under temperature control.

ydrogenation is the process to change the physical characteristics of natural fats and oils. Hydrogenation of vegetable oils involves the addition of hydrogen, in the presence of a Nickel catalyst, to the carbon-carbon double bonds present in the fatty acid chains

Fatty acids sourced from Palm stearin, Rice-Bran Oil, Coconut Oil, Tallowetc. are typically blended together to form fatty acids blend for soap manufacturing.

Today all premium grade soaps are being manufactured from blend of the distilled fatty acid.

Castor oil and its derivatives are used in the manufacturing of soaps, lubricants, hydraulic and brake fluids, paints, dyes, coatings, inks, cold resistant plastics, waxes and polishes, nylon, pharmaceuticals and perfumes.

Bio-diesel plant manufacturing in technical collaboration with Green Fuels Limited (UK, Germany). Our bio-diesel system is an innovative technology which can use different kinds of fresh vegetable oils (e.g. sunflower, rape seed oil, palm oil) but also used vegetable oils and fats. There is no need for any technological or process modification if another input material will be used. The change from fresh vegetable oils to waste oils and vice versa can be done during normal operation; there is no need for a shutdown of the system. Only the software of the automatic process control has to be adjusted to the new input material.

Deodorization is a vacuum stripping process in which a given amount of a stripping agent (usually steam) is passed for a given period of time through hot oil at a low pressure. Hence, it is mainly a physical process in which various volatile components are removed. However, since it is usually carried out at high temperature (220 to 250C), some chemical, thermal effects may take place as well.

Salient features:

• Most efficiently designed oil to oil heat exchanger fitted in last tray of Deodorizer ensures minimum heat energy requirement.
• Elaborate and efficient design of fatty acid scrubbing recovery system ensures virtually no carry over fatty acid into barometric condenser.
• Most efficiently designed heating coil which prevents to charring of oil during the process

Interstification is the process of re-arranging the fatty esters within and between tri-glycerides resulting in the most cases a change in the physical properties of the oil fats. Interstification is the intra and inter molecular exchange of fatty acids on the glycerol back bone of tri glycerides. In the chemical interstification process commonly used catalysts are sodium methylate and ethylate followed by sodium methoxide.