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Kolhapur, Maharashtra, India
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Testing Equipment #5364056

Leading Manufacturer, Supplier & Retailer of Automatic Spring Tester, Rockwell Hardness Tester, Computerized Brinell Hardness Testers, Computerized Vickers Hardness Testers and Vickers Hardness Testers.

Automatic Spring Tester

Good for testing laminated and coil springs.Load indication on large dial and deflection indication on electronic digital display with 0.1 mm least count.Autographic elongation recorder.Various models - Max load capacity from 6 to 50 ToneLoading accuracy well within 1%
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Rockwell Hardness Tester

Digital Hardness Tester for Rockwell Tests has motorized automatic cycle operation i.e. loaddwellunload. The Preliminary Test Force is 98.07N (10kgf). Total Test Force is 588.4, 980.7, 1471N (60, 100, 150 kgf). Test Force Selection is by external mechanical dial. The system has bar indication on display for Preload. User can set Preload Dwell time, Dwell time for Total Load and Elastic recovery Dwell time. The operation is easy with keyboard entry through reliable membrane switches for scaleHI-GO-LODwell time selection. The scale display is with 0.1 Rockwell Resolution. The system has real time measurement with Digital Dial Indicator of 1 micron resolution. The machine has feature of data export to PC or serial printer. It gives results indicating serial number of tests, hardness scale, hardness value and high good low indication w.r.t limits entered. The Digital Rockwell Hardness Tester (MCS-RASNE) covers Rockwell scale A, B, C, D, E, F, G, H, K, L, M, P, R, S, V and confirms IS : 3804, BS 10109-2 & ASTM E-18. The Digital Rockwell Superficial Hardness Tester (MCS-RASNES) includes all Rockwell scales and 15T, 30T, 45T, 15N, 30N, 45N, 15W, 30W, 45W, 15X, 30X, 45X, 15Y, 30Y, 45Y and confirms IS : 5073, BS 10189-2 & ASTM E-18
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Computerized Brinell Hardness Testers

  • Model B - 3000 [H]
  • Loads - kgf 250 to 3000 in stages of 250
  • Initial Load - kgf 250
  • Max. test height - mm 410
  • Dept of throat - mm 200
  • max. depth of elevating screw below base ( approx. ) - mm 180
  • Machine height ( approx ) - mm 1127
  • Net Wight ( approx ) - kg. 450
  • Drive motor -  HP 0.33
  • mains supply - V/cy/ph 415 / 50 / 3
  • Optical Device Nil
  • Testing Table 200mm dia 1 pc.
  • Testing table 70mm dia with 'V' groove for round jobs 10 to 80mm dia. 1 pc.
  • Ball holder 5mm 1 pc.
  • Ball holder 10mm 1 pc.
  • Test Block HB-5/750 1 pc.
  • Test Block HB-10/3000 1 pc.
  • Brinell Microscope 7 pcs.
  • Allen Spanner 1 Set
  • Telescopic Cover for elevating screw protection. 1 Book
  • Instruction manual Nil

Machine designed with a hydraulic power pack and control circuit for effortless loading unloading operation A dial gauge in front measure depth of ball penetration. provides production testing within tolerance limits by compression method.

MCS Make Hardness TesterModel B-3000 (H)Confirms to IS : 22281 1968, BS : 240 and ASTM : E 10These machines are designed to measure hardness of castings, forgings, other metals and alloys of all kinds, hard or soft, whether flat, round or irregular in shape.
Computerized Brinell Hardness Testers : Model No : B3000 (O)Test loads 500 to 3000 kgf. in steps of 250 kgf.Capacity - Throat 200mm. Max test height 380mm.Hydraulic power pack and control circuit for effortless loading/unloading operations.Built-in optical system with 14 X magnification.Dia of impression measured under test position with an accuracy 0.1mmConform to IS: 2281, BS: 240 & ASTM:E10
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Computerized Vickers Hardness Testers

  • Model MVM 50-PC
  • Total Load 5, 10, 20, 30, 50kg
  • Max. Test Height (mm) 200
  • Diagonal Measuring Range (mm) 0.05 to 0.4
  • Throat depth (mm) 135
  • Machine Dimension (Approx) mm L 585 x W 290 x H 860
  • Weight (Approx) mm 70 kg.
  • Power Supply 220 VAC, 50Hz, 1 Phase
  • Standard Test Block 1 Nos.
  • Diamond Indentor 1 Nos.
  • Weights 1 Set
  • Flat Anvil 1 Nos.
  • Vee - Type Anvil (Small & Big) 1 Nos. each
  • Spanners 1 Set
  • Electric Cord & PC Interface cord 1 Nos. each
  • Video Capture 1 Nos.
  • Vickers Software CD 1 Nos.
  • Instruction manual 1 Book

Vickers Hardness Tester Model : MVM - 50 PC :MCS Computerized Vickers Hardness Tester is a simple and a accurate means which loads and unloads the specimen and creates an indentation. This indentation is accurately measured by CCD camera and suitable optics. Specially developed image processing software measures the diagonal of indentation and converts it into Vickers Hardness no. This machine is suitable for measuring the hardness of precision metallic parts with wide testing range. These testers strictly confirm to IS 1754 - 2002.

Construction:The robust machine frame is designed to accommodate the high precision loading. Specimen is placed on a testing table. The test cycle is fully automatic. The accurate load is applied on a diamond indentor by means of a lever and weights. After a specific image is digitized using a CCD camera fitted on the indentation are automatically measured by PC to give the Vickers Hardness Number.

Features:
Built in projection screen to get accurate results
Tests Loads - 5, 10, 20, 30 & 50 kgf.
Fully Computerized (PC Based) Vickers Hardness Machine
Direct and accurate measurement of Vickers Hardness Number using latest image processing technology.
Wide testing range from soft metal such as lead up to medium hardened steels
High accuracy and repeatability of measurement at all loads
Faster measurement yielding to higher productivity
Small size of indentation makes it a non destructive testing on finished components
Motorized loading and unloading cycle
Small loads allow testing of thin sheet metals
Advanced Window XP based software
User friendly software with all help file and Window Features
Online indentation setting and focusing on PC monitor
Advance image processing techniques implemented for precise calculation of hardness numbers with various options to cover all range of specimen
Option for data/ storage and reports generation
Statistical Evaluation Software for calculating standard deviation, mode medium, histogram etc.
Wide options in calibration mode

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Vickers Hardness Testers

  • Model MVM 50
  • Total Load 5, 10, 20, 30, 50kg, 1kg (Optional)
  • Magnification of optical projection 70x, 14, 140x (Optional)
  • Max. Test Height (mm) 200
  • Scale least count (mm) 0.001
  • Throat depth (mm) 135
  • Machine Dimension (mm) L 585 x W 290 x H 860
  • Weight (Approx) mm 70 kg.
  • Power Supply 220 VAC, 50Hz, 1 Phase
  • Standard Test Block 1 Pc.
  • Diamond Indentor 1 Pc.
  • Weights 1 Set
  • Flat Anvil 1 Pc.
  • Vee - Type Anvil (Small & Big) 1 Pc.
  • Spanners 1 Pc.
  • Electric Cord 1 Pc.
  • Instruction manual 1 Book

Features:
Very wide testing range from soft metal like lead upto hardest metals like hardened steel
Small indentation to allow testing of precision finished parts
Motorised loading and unloading
Suitable for thin sheet metals since test loads are very small
Built - in projection screw to get accurate results

Vickers Hardness Tester Model : MVM - 50
'MCS' Vickers Hardness Tester is a simple and accurate means to produce and measuring the diamond indentation. These testers are suitable for measuring the hardness of precision metallic parts with wide testing range - from soft to hard, and then accurate results are widely acclaimed. These testers strictly conform to IS 1754 - 1986

Construction:
The robust machine frame is designed to accommodate the high precision loading system and an optical projection screen. Specimen is placed on a testing table. The test cycle is fully automatic. The accurate load is applied on a diamond penetrator by means of automatically. The objective is indexed with the test piece and the diamond indentation is protected on the measuring screen. The diagonals of the indentation are measured by means of the micrometer screw of the projection screen.

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Computerized Vickers Cum Brinell Hardness Testers

MCSMake Hardness Testers of Vickers series are designed and manufactured for very high accuracy. ease of operation, reliability and long-term stability. These machines are suitable for checking Vickers or Brinell Hardness of steel and other metals Loads are applied with dead weights and are selectable with a push button.

The measurement of Diagonal / Diameter of indentation is done with the help of built-in optical system with graduated readout with micrometer After taking the indentation on workpiece the objective lens is automatically swivelled in position and indentation image appears on the focusing screen fitted in the front of the machine. Loading cycle is started with push button in the front where unloading is done manually by a hand lever.

All models ie - MVM-120, MVM-120 S, MVM-250, MVM-250 S confirm to IS 1754 & BS 427 for Vockers & IS 2281 - 1983 BS 240 ASTM-E-10 for Brinell Hardness

High Accuracy Reliability Ease of Operation

Vickers Hardness Testing Machine :
Vickers Cum Brinell Hardness Testing Machine :
MVM -120Only for Vickers test loadLoad Range 5 kgf to 120 kgf

MVM - 120 SOnly for Vickers test loadLoad Range 1 kgf to 120 kgf
MVM 250Only for Vickers & Brinell testLoad Range 5 kgf to 250 kgf

MVM - 250 SOnly for Vickers & Brinell testLoad range 1 kgf to 250 kgf

Highlights:
Testing range is very wide, from soft metal such as Lead upto the hardest like hardened steel
Thin Sheet metal is perfectly tested because the load applied is very small
Built-in projection screen to get accurate results

Computerised System
In a computerised system, the image is digitized using CCD camera fitted with the machine. The digitized image is sent to PC and by means of software the diagonals are measured automatically to give Vickers Hardness Number.

Measuring Range 0-3.2mm / 0-1.6mm / 0-0.8mm with 35X / 70X / 140X magnification respectively
Note :All above models are available with computerised version When Computerised model is required, wad 'PC' to be added in model for example MVM - 120 / PC. MVM-1205 / PC, MVM-250PC.

Model MVM - 120 MVM - 120 S MVM - 250 MVM - 250 S
Load (kgf) 5, 10, 15, 20, 30, 40, 50, 60, 100 & 120
(Load for Vickers)
1, 2, 5, 10, 15, 20, 30, 40, 50, 60, 100 & 120
(Load for Vickers)
5, 10, 15, 20, 30, 40, 50, 60, 100 & 120
(Load for Vickers)
15.625, 31.25, 62.5, 187.5, 250
(Load for Brinell)
1, 2, 5, 10, 15, 20, 30, 40, 50, 60, 100 & 120
(Load for Vickers)
15.625, 31.25, 62.5
(Load for Brinell)
Optical Magnification 70X, 140X 70X, 140X 35 X, 70X, 140X 35 X, 70X, 140X
Maximum Test Height (mm) 250 250 250 250
Sweep of Machine Frame (mm) 150 150 150 150
Weight Approx. (kgs) 180 180 180 180
Dimensions (L x W X H mm) Approx 650 X 320 X 990 650 X 320 X 1130 650 X 320 X 990 650 X 320 X 990
Connected Load 0.1 KVA, 1 Phase AC, 220V, 50 Hz
Load can be supplied in Newtons also Least count of optical system 0.005 mm.
Model MVM - 120 MVM - 120 S MVM - 250 MVM - 250 S
Flat tabel of 100 mm Dia 1. No. 1. No. 1. No. 1. No.
Vee table for specimen - 6 to 80 mm dia. 1. No. 1. No. 1. No. 1. No.
Vickers Diamond Indentor 1. No. 1. No. 1. No. 1. No.
2.5 mm Ball Indentor - - 1. No. 1. No.
5.0 mm Ball Indentor - - 1. No. 1. No.
Vickers Hardness Test Plate 1. No. 1. No. 1. No. 1. No.
Brinell Hardness Test Plate -   1. No. 1. No.
Electrical Cord 1. No. 1. No. 1. No. 1. No.
Instruction Manual 1. Book 1. Book 1. Book 1. Book
2.5 mm Balls - - 5. No. 5. No.
5 mm Balls - - 5. No. 5. No.

 









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Digital Rockwell Hardness Testers

Digital Hardness Tester for Rockwell Tests has motorized automatic cycle operation i.e. load/dwell/unload. The Preliminary Test Force is 98.07N (10kgf). Total Test Force is 588.4, 980.7, 1471N (60, 100, 150 kgf). Test Force Selection is by external mechanical dial. The system has bar indication on display for Preload. User can set Preload Dwell time, Dwell time for Total Load and Elastic recovery Dwell time. The operation is easy with keyboard entry through reliable membrane switches for scale/HI-GO-LO/Dwell time selection. The scale display is with 0.1 Rockwell Resolution.

The system has real time measurement with Digital Dial Indicator of 1 micron resolution.

The machine has feature of data export to PC or serial printer. It gives results indicating serial number of tests, hardness scale, hardness value and high / good / low indication w.r.t limits entered.

The Digital Rockwell Hardness Tester (MCS-RASNE) covers Rockwell scale A, B, C, D, E, F, G, H, K, L, M, P, R, S, V and confirms IS : 3804, BS 10109-2 & ASTM E-18. The Digital Rockwell Superficial Hardness Tester (MCS-RASNE/S) includes all Rockwell scales and 15T, 30T, 45T, 15N, 30N, 45N, 15W, 30W, 45W, 15X, 30X, 45X, 15Y, 30Y, 45Y and confirms IS : 5073, BS 10189-2 & ASTM E-18

Also Available is
MCS-RASE - Basic Rockwell Machine with digital readout interface with all above features except manual load/unload cycle. MCS-RASE/S - MCS-RASE with Superficial Hardness Tester scales

Optional Accessories
External serial thermal printer to print reports
PC software to interface machine to computer

Principle :
Rockwell & Rockwell superficial tests consist of forcing an indentor (Diamond or Ball) into the surface of a test piece in two steps i.e. first with preliminary test force and thereafter with additional test force and then measuring depth of indentation after removal of additional test force (Remaining preliminary test force active) for measurement of Hardness Value.

Brinell test consists of forcing a hardened ball into surface of a test piece with a specified test-force and measuring the diameter of indentation for evaluation of Brinell Hardness number.

Operation :
For Rockwell & Rockwell superficial Test :
In case of 'RASN' series machines for Rockwell or Rockwell superficial tests, a preliminary test force is first applied without removing zero Quickly thereafter an additional test force is applied without removing the preliminary test force. When the penetration is stabilised, the additional test force is removed and the hardness number is shown directly on the indicator.
For Brinell Test :

The operation is exactly same as above. However, the diameter of impression is measured out side of machine by Brinell microscope. Brinell hardness number is found out by refering corresponding hardness tables showing hardness number against dia of indentation for specified ball diameter and test force.

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Dead Weight Tear Test

Introduction :
"MCS" developed it's first Drop Weight Tear Tester (DWTT) in the year 1999 for the maximum energy level of 30, 000 Joules. Over the time, MCS commitment to excellence resulted in development of fully automatic PLC controlled DWTT with Hydraulic Shock Absorbers for drop weight tear testing of "Specimen" according to the standards ASTM-E436, API-RP5L3, ASTM-E208 and DIN EN 10274.

Now we offer three different automatic PLC controlled DWTTs;
MCSTT-300000 J
MCSTT-55000 J
MCSTT- 80000 J

MCS DWTT is robust in construction, smooth in operation and is practically maintenance free. The machine is supplied with auxiliary equipment (optional). i.e. Hydraulic Notch Making Press and Deep Freezer to cool the specimen up to minus (-) 80C.

Salient Features :
Drop weight tear testing of "Specimen" according to standards as per ASTM-E436, API-RP5L3, ASTM-E208
andDIN EN 10274.
Touch-screen Panel with electronic display of height, energy drop weight and dropping speed at
predeterminedparameters.
The stepless adjustable drop height is reached automatically after input of drop weight and energy.
Drop weight is divided in individual weights to adjust drop energy. Modular frame design with stainless steel
pillars and doors.
Four high capacity hydraulic shock absorbers with accumulators for safe absorption of the excess drop
energy.
Hydraulic specimen feeding device, equipped outside of testing area.
Easily removable bending tools (Hammer)

Safety :
Electrical and rnechanical safety interlocking. Testing is possible only after checking of all safety parameters,
to comply with OSHA requirements (USA).
Exclusive safety bars provided to ensure human safety in case of catastrophic failures.

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