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Plywood

We offer the best product range of Royal Plywood, Gold Plywood, MR Ultra Plywood, Flexi Plywood and Marine Plywood.

Royal Plywood

  • TESTS PARAMETERS
  • Timber Only Dipterocarpus species
  • Density of plywood Approx 825kg/m3
  • Adhesive Unextended undiluted BWP Type conforming to IS 848 : 1974
  • Preservative treatment All logs are cooked to remove starch & to kill micro-biological organisms.\r\n Glue line is fortified with CCP treatment.\r\n Finished panels are treated with CCB method.
  • Veneer\r\n a) Selection\r\n \r\n \r\n b) Density\r\n \r\n \r\n c) Treatment\r\n \r\n \r\n Veneer to Veneer ratio SAP portion of veneers are segregated and only class 1 durable veneers are used\r\n Since single species of timber is used, the density of all veneers remains the same\r\n \r\n Veneers are treated with preservatives\r\n \r\n \r\n Max 1:2
  • Bonding Guranteed for lifetime
  • Durability Excellent and extra durable
  • Face thickness 1.00 mm
  • BIS relevance Exceeds all parameters
  • Moisture content(%) 8-12%

A premium product from the house of MayurThe durability & stunning appearance of Gurjan timber makes it an excellent and affordable option for furniture. Royal Plywood, Mayurs premium offering embodies these qualities and more. Made solely from Gurjan wood, faced with Gurjan veneers, and hi compression bonded with unextended PF resin, Royal Plywood is versatile and environment-friendly as well as 100% termite and fungi proof. It is therefore more durable than wood, yet surprisingly affordable and guaranteed for life against any manufacturing defects.

Features
  • Both face and core veneers are derived from selected Gurjan logs
  • All the layers consist of a single species - Gurjan
  • Only long size panels are used for less susceptibility to expansion and shrinkage
  • No gap and overlap
  • Excellent bonding as unextended PF resin is used and plywood is pressed under high compression
  • 100% guarantee against termites and fungi
  • Aesthetic look
  • Not only versatile and relatively environment friendly but also less costly and more durable in comparison to solid wood
  • Guaranteed for life against any manufacturing defects
Usage
  • Wherever plywood is used
  • For exterior and interior general purposes
  • Furniture, partitions, cabinets
  • Panelling
    TESTS PARAMETERS
    Timber Only Dipterocarpus species
    Density of plywood Approx 825kg/m3
    Adhesive Unextended undiluted BWP Type conforming to IS 848 : 1974
    Preservative treatment All logs are cooked to remove starch & to kill micro-biological organisms.Glue line is fortified with CCP treatment.Finished panels are treated with CCB method.
    Veneera) Selection

    b) Density

    c) Treatment

    Veneer to Veneer ratio
    SAP portion of veneers are segregated and only class 1 durable veneers are used Since single species of timber is used, the density of all veneers remains the same
    Veneers are treated with preservatives

    Max 1:2
    Bonding Guranteed for lifetime
    Durability Excellent and extra durable
    Face thickness 1.00 mm
    BIS relevance Exceeds all parameters
    Moisture content(%) 8-12%
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Gold Plywood

  • TESTS PARAMETERS
  • Thickness available (mm) All thickness up to 40 mm
  • Dimensions available (mm X mm) Max 2440 x 1220
  • Density (Kg/m3) 800
  • Water resistance test  
  • Boil Cycle (3 Cycle 8 hrs\r\n Boiling & Drying) Pass 3 Cycle
  • Moisture content (%) 8-10 %
  • Water resistance > 110
  • Glue Shear Strength\r\n (kg) – Dry > 135
  • Glue Shear Strength\r\n (kg) – Mycological > 110
  • Adhesion of ply Excellent
  • Water absorption test < 5%
  • Screw holding strength(kg) > 275
  • Nail holding strength(kg) > 150
  • Static bending strength  
  • MoR (N/mm2)  
  • Across the grain > 30
  • Along the grain > 50
  • MoE ( N/mm2)  
  • Across the grain > 3000
  • Along the grain > 6500
  • Preservative treatment  
  • Glue line CCP treatment
  • Finished Panel  

Made of a single species of high quality imported Gurjan hardwood, Mayur BWR Grade/ Gold plywood sheets are bonded with synthetic MUF resin, and conform to BWR grade IS 303:89. Each sheet is fully weather proof, and is preservative treated for termite, borer and fungus resistance. The plywood is dimensionally stable, making it ideal for high quality furniture, partitions, paneling, doors and window panels, kitchen partitions overlaid with laminated, shutters etc.

Features
  • Resistant to boiling water, moisture, dry heat, termites, insects and pests
  • Stable in all weather conditions
Usage
  • Furniture partitions
  • Panelling
  • Cavity flooring
  • Panelled doors
  • Hoardings
  • False ceilings
  • Exterior and semi-exterior applications
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MR Ultra Plywood

  • TESTS PARAMETERS
  • Thickness available (mm) All thickness up to 40mm
  • Dimensions available (mm X mm) Max 2440 x 1220
  • Density (Kg/m3) > 625 & also available in 800
  • Water resistance test  
  • Boil Cycle (3 cycle immersion at 60ºC) Pass 3 Cycle
  • Moisture content (%) 8-12 %
  • Water resistance > 100
  • Glue Shear Strength (kg) – Dry > 110
  • Glue Shear Strength (kg) – Mycological No delamination after test
  • Adhesion of ply Excellent
  • Water absorption test < 2%
  • Screw holding strength(kg) > 200
  • Nail holding strength(kg) > 50
  • Static bending strength  
  • MoR (N/mm2)  
  • Across the grain > 20
  • Along the grain > 40
  • MoE ( N/mm2)  
  • Across the grain > 2000
  • Along the grain > 4500
  • Preservative treatment  
  • Glue line CCP treatment
  • Finished Panel Colourless preservative

Features

  • Bonded with high quality synthetic MUF resin for moisture/water resistance
  • Superior quality commercial plywood
  • Durable and economical

Usage

  • Household and office interiors
  • All types of furniture
  • Partitions and panelling work
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Flexi Plywood

  • TESTS PARAMETERS
  • MOR 90 N
  • MOE 8600 N
  • Screw holding (IS : 1734) 1250 N
  • Nail withdrawal (IS :1734) 950 N
  • Bending Diameter 4mm
  • 6cm  
  • 6mm 10cm
  •   8mm
  • 20cm  
  • 12mm 38cm

Mayor Flexi Plywood is the first choice for all applications which require bends and curves. It is flexible, user-friendly, and does not need any specialized tool. Especially useful for covering rounded pillars, beams and construction of designer front-desks, racks in retail showrooms, reception areas etc. it is self-supporting and does not require structural skeletons or special supports. It is the one ply that can be moulded and bent into any shape without it clipping, cracking, peeling or staining.

Features
  • Allows cold forming to small radius, does not require heat forming or water treatment
  • Self-supporting : Eliminates need for structural skeletons or special supports
  • Rounded structures, complex multi radii shapes and non-linear design models can be easily made
  • Less expensive than pre-made wood forms
Usage
  • Essential where bowed or curved shapes are required
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Marine Plywood

  • TESTS PARAMETERS
  • Thickness available (mm) Up to 40mm
  • Dimensions available (mm2) Max. 2440 x 1220
  • Density (Kg/m3) 800
  • Water resistance test  
  • Boli cycle (72hrs) Pass (72hrs boiling)
  • Moisture content (%) 8-10%
  • Glue Shear Strength (kg) – Wet > 100
  • Glue Shear Strength (kg) – Dry > 135
  • Glue Shear Strength (kg) – Mycological > 100
  • Adhesion of ply Excellent
  • Water absorption test < 5%
  • Screw holding strength (kg) > 275
  • Nail holding strength (kg) > 150
  • Static bending strength:  
  • MoR (N/mm2)  
  • Across the grain > 30
  • Along the grain > 50
  • MoE (N/mm2)  
  • Across the grain > 4000
  • Along the grain > 7500
  • Across the grain\r\n \r\n Along the grain\r\n \r\n Sum of both >250 kgf/cm2\r\n \r\n >420 kgf/cm2\r\n \r\n >845 kgf/cm2
  • Preservative treatment  
  • Gue line CCP treatment
  • Preservative chemical retention CCB (12kg/m3)

Manufactured from a single species of imported hardwood, Mayur Marine Ply is ideally suited to various sea and inland vessels, as it can withstand climatic variations and high humidity. It is pressure impregnated with preservatives, making it safe from marine organisms, borers, insects, fungi, termites etc. ideal applications for this ply would be for ship flooring/ decking, material handling vehicles, cargo hold covers, wall sheathing, life boats, paneling, partitions etc.

Features
  • Withstands heavy impact of tossing and turning in the sea
  • Withstands alternate wetting and drying
  • 1.2 mm thick face
  • Pressure impregnated with preservatives
Usage
  • Maintenance and repair of marine and river crafts
  • Interior of ships and liners
  • Heat exchangers
  • Cooling towers
  • Public hoardings, signboards, display-boards etc
  • Tanks for liquid chemicals
  • Portable cabins and shelters that are exposed to severe conditions
  • Structural applications
Precautions
  • Scarf jointing to make longer and broader panels should be done with special care so that minimum tensile strength and other characteristics are retained
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Fire Retardant Plywood

  • TESTS PARAMETERS
  • Moisture content(%) 10/12/18
  • Glue shear strength(kg) > 140
  • Water resistance test(kg) > 115 (when tested after 3 Cycles of 8 hours boiling)
  • Mycological test (kg) > 120
  • Adhesion of ply Excellent
  • Preservative treatment CCP treatment
  • Static Bending strength (kg/cm2)  
  • Glue shear strength (kg) – Dry > 135
  • MoR (N/mm2)  
  • Across the grain > 30
  • Along the grain > 50
  • MoE (N/mm2)  
  • Across the grain > 3000
  • Along the grain > 6500
  • Flammability test > 40 minutes
  • Flame penetration test > 35 minutes
  • Rate of burning (Tested for standard 12mm thickness) > 40 minutes
  • Specific gravity 0.8 – 0.85
  • Hygroscopicity(kept at about 90% relative humidity for a fortnight) 12 – 14%
  • Screw holding strength (kg) > 200
  • Nail holding strength(kg) > 50
  • Retention of fire-retardant chemicals (kg/m3) 70 – 80

Fire can cause widespread harm, damage and even loss of life. Buildings, expensive artifacts and documents are reduced to ashes within minutes. Which is why, it makes eminent sense to use a fire retardant plywood one can rely on Mayur Fire Safe/ Retardant Plywood. Impregnated with leach proof fire retardant chemicals, it resists ignition, surface spread and penetration of fire and ensures low flammability and smoke generation. It also termite, borer and fungus resistant, thanks to a three-tier preservative treatment.

Features
  • Low flammability and smoke generation
  • Resists ignition, surface spread and penetration
  • Leach resistant: Fire retardant chemical will not wash out
  • Non-hygroscopic: Does not corrode
  • Permits overlaying, lamination or painting
  • Can be machine cut with ordinary tools
  • Three tier preservative treatment for deeper penetration
  • Resists fungi, termites and borers
  • Formaldehyde emission within acceptable norms
  • Dimensionally stable in adverse environments
  • Low additional cost
Usage
  • Room and wall lining
  • Vehicle bodies/interiors
  • Exhibition stalls
  • Boiler houses
  • Auditoriums
  • Railway coaches
  • Partition paneling
  • Office cubicles
  • Kitchens
  • Public food stalls
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Shutting Plywood

  •   \\
  • TESTS PARAMETERS
  • Thickness available (mm) All thickness (generally 12mm is used)
  • Dimension available (mm X mm) Max. 2440 x1220
  • Density (Kg/m3) 800
  • Boil cycle Pass (72hrs boiling)
  • Moisture content (%) 8-10%
  • Water resistance > 100
  • Glue shear strength (kg) – Dry > 135
  • Glue shear strength (kg) – Mycological > 100
  • Adhesion of ply Excellent
  • Water absorption test < 5%
  • Screw holding strength (kg) > 275
  • Nail holding strength (kg) 150
  • Static bending strength  
  • MoR (N/mm2)  
  • Across the grain > 30
  • Along the grain > 50
  • MoE (N/mm2)  
  • Across the grain > 4000
  • Along the grain > 7500
  • Tensile strength\r\n \r\n Along the grain\r\n \r\n Across the grain\r\n \r\n Sum of Both 325 kgf/cm2\r\n \r\n 225 kgf/cm2\r\n \r\n 600 kgf/cm2
  • Preservative treatment  
  • Glue line CCP treatment
  • Preservation chemical retention/ treatment  

Mayur Shuttering Plywood is ideal for concrete formwork for beams, columns, flooring and slab form work, vertical or inclined concrete work, truck and tempo body work, mezzanine floors etc. it offers high resistance to abrasion, water absorption and varying temperatures, thus giving a product life about 4times that of ordinary shuttering ply. If handled and stored well, Mayur Shuttering Plywood can be reused up to 10 15 times on either side, making it the most cost effective panel material.

Features
  • Thicker face veneer
  • Withstands the load of concrete, vibrations, and extreme weather conditions
  • High reuse value
Usage
  • Concrete framework for beams and pillars
  • Flooring and slab framework
  • Mezzanine flooring
  • Truck and tempo body work
Precautions
  • Carefully fix and remove plywood for maximum reuse
  • Apply releasing agents or mould oils occasionally for easy removal of plywood
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Film Face Shutting Plywood

  • TESTS PARAMETERS
  • Thickness available (mm) All thickness (generally 12mm is used)
  • Dimension available (mm X mm) Max. 2440 x 1220
  • Density (Kg/m3) 750
  • Water resistance test  
  • Boil cycle Pass (72hrs boiling)
  • Moisture content (%) 8-10%
  • Water resistance > 100
  • Glue shear strength (kg) – Dry > 135
  • Glue shear strength (kg) – Mycological > 100
  • Adhesion of ply Excellent
  • Water absorption test < 5%
  • Screw holding strength (kg) > 275
  • Nail holding strength (kg) > 150
  • Static bending strength  
  • MoR (N/mm2)  
  • Across the grain > 30
  • Along the grain > 50
  • MoE (N/mm2)  
  • Across the grain > 4000
  • Along the grain > 7500
  • Tensile strength  
  • Along the grain > 325 kgf/cm2
  • Across the grain > 225 kgf/cm2
  • Sum of both > 600 kgf/cm2
  • Preservative treatment  
  • Glue line CCP treatment
  • Preservative chemical relation CCB treatment

Mayur Film Coated Plywood is perfect for easy smoothening of concrete surface. For enhanced durability, the edges of the waterproof coating on these plywoods are sealed with water resistant paint. This makes it a perfect choice for RCC construction, as it withstands not just water but also abrasive action of concrete and vibrations caused by heavy equipment. It is overlaid with phenolic resin impregnated film and has high reusability, and also enables cost savings of up to 49% when using in construction.

Features
  • Smooth surface layer
  • Hard and mirror like finish on both surfaces for extra finish
  • Enables 49% cost savings when used on RCC construction
  • Withstands water and abrasive action of concrete, particularly where vibrators are used
  • Overlaid with phenolic resin impregnated film
  • Does not react adversely with cement
  • Scratch resistant
  • Excellent mechanical properties
Usage
  • Factories and buildings
  • Sewer construction
  • Construction of swimming pools
  • Bridge construction
  • Exterior and general shuttering work
Precautions
  • For maximum reuse care should be taken during erection and dismantling
  • Releasing agents or mould oils should be used occasionally to prevent cement from sticking to plywood surface
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Decorative Plywood

  • To help your interiors keep pace with the changing face of fashion, Mayur has launched a range of premium ply - Mayur Decorative Ply.
  • Specially crafted, Mayur Decorative Ply offers you exquisite textures and designs as well as solid resilience. Now your house can mirror your persona and be the talk of the town. With notions of beauty and style continually evolving, newer fashions find a way into living rooms just as it does into our wardrobes, to replace the old and the dated. Mayur Plywoods new range of decorative ply can change the way your home looks - effortlessly - with every season.
  • Decorate your home with Mayur Decorative Ply and bring home a rare blend of beauty and strength.
Features:
  • Available in wide range of designs, colours, shades and grains
  • Excellent surface finish
  • Gurjan Core for natural pest resistance
  • Better glue shear strength for good bonding
Usage
  • Furniture
  • Panelling (including panelling for buses and ships)
Precautions
  • Use good quality synthetic resin adhesive for joining
  • Clean with soft clean cloth before applying varnish and polish

TESTS PARAMETERS
  Natural Recon Burma Teak
Thickness available(mm) 4mm Only 3.5mm Only All thickness
Dimension available
(mm X mm)
Max. 2440 x 1220 Max.2440 X 1220 Max. 2440 x 1220
Density(Kg/m3) 700 600 700
Type of base panel BWR Grade MR Grade BWR Grade
Water Resistance Test
of Overlay Veneer:
3 hrs in 60º C +
2º C (3Cycle Warm Water Soakign &
Drying)
Pass Pass Pass
Moisture content(%) 8-10% 8-10% 8-10%
Adhesion of ply Excellent Excellent Excellent
Water absorption < 1% < 5% < 1%





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