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Crushing Machines

We are leaders in the market for providing best range of Mining Crusher, Stone Crusher, Rock Crusher, Secondary HSI Impactor and Quarry Skid

Mining Crusher

The jaw plates are made of high tensil manganese steel. Specially designed teeth of Jaw plates are suitable to produce cubical shape material as per required output sizes. One jaw is fixed and the other jaw is fitted on swinging lever. He side plates are of close fitting type which prevent any wear to the body, which is made out of high grade manganese steel.The crank shaft is made of forged steel and fitted in heavy duty spherical double roller bearings which ensures smooth operation. The bearings are fitted on both sides of the crank shaft and two in swinging lever, which are well sealed against possible entry o dust and moisture by labyrinth seals. For lubrications grease nipples are fitted at appropriate places.

Stone Crusher

Crushing solutions for quarrying recycling and mining applications also mobile jaw plants are used in aggregates production, cement production and tunnel crushing. Our Mobile unit meets high demands for mobility both on site and on the road. Available on wheels, they are compact, very stable and of heavy duty construction. Since the different units are compatible with each other, it is easy to combine two, three or more units, depending on the fractions required. MARSMAN mobile crushing unit combine high mobility with high productivity and great flexibility.

Rock Crusher

It is fabricated with horizontal and vertical ribs for strength and sturdiness, the body is annealed & stress released by heat treatment process to reduce the chance of the body getting cracked.The jaw plates are made of high tensil manganese steel. Specially designed teeth of Jaw plates are suitable to produce cubical shape material as per required output sizes. One jaw is fixed and the other jaw is fitted on swinging lever. He side plates are of close fitting type which prevent any wear to the body, which is made out of high grade manganese steel.

Secondary HSI Impactor

TECHNICAL SPECIFICATIONS :

TheMARSMAN*HSI (Horizontal Shaft Impact Crusher) is used to produce high quality cubical shape stone aggregate material. They fetch a high ratio of reduction, direct control of product gradation and excellent cubical product shape. Available in three models with capacity 50, 100, 200 tons per hour

Rolled and Electro welded Steel Bed frame, fitted with one tiltable lid, being the opening device ratchet lever operated type, provides an easy and comfortable inspection and servicing, Likewise, the front area of the manhole lid is tiltable to have access to the feed chamber thus there is no need to dismantle the loading hopper.
Rolled and Electro welded Rotor made out in a single part and equipped with grinding plates, which impact the material against the suspended anvils.
The two oscillating impact anvils, carrying their bars, may be regulated and fixed mechanically, depending on the adjustment which may be regulated and fixed mechanically, depending on the adjustment which may be needed. The suspension is elastic through steel springs.
The entire inner part, touching the material to be crushed, is protected by means of a special antiwear steel plates, interchangeable, which may be fixed & dismantled very easily.
Side windows with a manual opening operated for inspection of the interior of machine.Impact bars of the special antiwear alloy steel, which can be replaced very easily
Impact anvils, also made of special antiwear steel, protected by exchangeable thick bars made of special steel as well.
High Resistant, alloyed forged steel shaft, fixed to the rotor by means of accurate conical sleeves, assuring the necessary adjustment and easily dismantled. Special bearing housing made of cast steel, with spherical roller bearings, protected against dust by seal labyrinths and bearings lubricated by grease.

Model A B C D E F G H I J K L M N O P R S T U DP
HSI-3820 780 1035 1845 2190 945 1545 805 550 660 265 375 150 630 885 440 755 730 710 400 130 600
HSI-4024 900 1130 2150 2450 1085 1700 890 750 780 310 435 200 685 830 500 835 815 815 460 120 600
HSI-4032 910 1170 2078 2575 1083 1807 811 669 685 430 535 160 745 1005 619 915 896 710 569 130 880
HSI-5040 950 1210 2100 2595 1090 1840 895 720 690 450 538 220 780 1018 625 932 905 725 575 1430 900
 
 
MODEL MOUTH PRODUCTION MAX. FEED MOTOR SHAFT SPEED WEIGHT GROOVED PULLEY
DIMENSION   SIZES POWER     OF MOTOR
MM T/H MM HP R.P.M. Kgs. DIA.
HSI-3820 660X610 40 100-125 70 500-800 4500 4-G-C-SEC-600
HSI-4024 775X620 80 100-150 100 475-765 6500 4-G-C-SEC-600
HSI-4032 928X630 160 100-175 150 400-650 9500 4-G-C-SEC-880
HSI-5040 1150X700 200 100-200 200 400-600 11000 4-G-C-SEC-880
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Quarry Skid

SALIENT FEATURES:
  • Feed material size 375 mm maximum stage
  • Ideal to use at primary stage or secondary stage.
  • Interchangeable jaw plates available to produce finer material.
  • Crushed output size 0 to 90 mm
  • Lifting system on skid for easy shifting.
  • Crusher size 30 x 15 (762 mm x 381 mm) fitted with reciprocating feeder 30 x 72 along 750mm width conveyor system.
  • Optional Drives are available i.e. with HA 494 Aircooled Diesel Engineer & also Electrical Driven power required is 70 HP (55KW) the crusher is powered by Electrical or by Diesel engine while the feeder & conveyor are hydraulically driven.
  • Suitable to shift any where without any civil work, installation is easy at site within an hour, ready to use.
  • Total weight of machine is 14000 kgs.
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Primary Jaw Crushers

APPLICATION :

MARSMAN* Primary Jaw Crushers are ideally suited for crushing of hard granite stone, black trap rock, river gravel, lime stone coal, iron etc. at primary stage with maximum output capacity.

BODY : The body is made from tested M.S. Plates. It is fabricated with horizontal and vertical ribs for strengths and sturdiness, the body is annealed & stress relieved by heat treatment process to reduce the chance of the body getting cracked.
SWINGING LEVER : The swinging lever (pitman) is fabricated out of M.S. Plates with high tensile strength and it is annealed by heat treatment process and then it is precision machined for smooth crushing stroke.
TOGGLE PLATES & TOGGLE BEARINGS :For equal balance and load distribution the crank shaft is centrally fitted on cast steel toggle bearings. The cast steel toggle bearings withstand excessive wear and tear and convey correct crushing stroke.
JAW PLATES & SIDE PLATES :The Jaw plates are made of high tensile manganese steel. One jaw is fixed and the otherJaw is fitted on swinging lever. The side plates are of close fitting type which prevent any wear to the body , which is made out of high grade manganese steel.
CRANK SHAFT & BEARING :The crank shaft is made of forged steel and fitted in heavy duty spherical double roller bearings which ensures smooth operation. The bearings are fitted on both sides of the crank shaft and two in swinging lever, which are well sealed against possible entry of dust and moisture by labyrinth seals. For lubrication grease nipples are fitted at appropriate places.
FLY WHEELS :Heavy duty cast iron flywheels are fitted on both the ends of crank shaft. These flywheels are machined all over, counter weight fitted and balanced to ensure steady crushing force.
WARRANTY : MARSMANJaw crushers are warranted for ONE YEAR against manufacturing defects. However, the warranty does not cover breakdowns under normal wear & tear or due to misuse made by operator.

Jaw Crusher Average capacity in tons/ Hr with Jaw setting (Closed Settings)     Motor
HP
M/C RPM  Approx Weight of M/c Kgs.
Inches MM 1" 1 ½" 2" 2 ½" 3" 3 ½" 4" 5" 6" 7" 8" 9" 10"    
25 38 50 63 75 90 100 125 150 175 200 250 300
24" x 15" 610 x 381 28 33 40 48 55 62 - - - - - - - 40 280 7200
30" x 15" 762 x 380 - - 50 63 70 80 90 - - - - - - 60 280 8200
36" x 20" 750 x 500 - - - 65 75 85 95 110 140 150 200 - - 75 280 12000
36" x 24" 914 x 610 - - - - 80 100 125 150 200 250 275 - - 100 260 14000
44" x 33" 1100 x 825 - - - - 100 150 175 200 250 300 350 - - 150 240 22500
42" x 36" 1066 x 914 - - - - - 160 180 200 260 300 350 - - 150 240 23800
48" x 38" 1200 x 950 - - - - - - 200 225 280 350 450 500 - 210 240 32000
56" x 48" 1425 x 1220 - - - - - - - - - - 500 600 700 335 180 51000
Size   A B C D E F G H J K L M N O P Q R S T U V
24"x15" inches 64 43 45 45 30 30 6 37 60 37 60 7.5 148MM 66 44 31 27 37 48 24 24
30"x15" inches 70 44 41 41 35 35 9 37 57 37 57 11 148MM 71 51 37 33 44 56 28 --
30"x20" inches 70 46 41 41 35 35 9 43 63 43 63 12 148MM 71 51 37 33 44 56 28 --
36"x24" inches 83 55 47 46 43 43 12 52 76 52 76 8 180MM 87 59 43 39 51 48 24 --
42"x36" Inches 98 73 60 58 51 51 17 63 93 63 93 15 195MM 100 66 50 46 59 71 24 24
44"x33" Inches 94 70 60 58 52 52 16 60 90 60 90 16 196MM 102 68 52 48 61 70 25 25
48"x38" Inches 98 73 60 58 54 54 17 63 93 63 93 17 196MM 103 68 54 50 62 72 26 26
56"x48" Inches 121 142 98 80 89 74 74 139 120 120 18 18 86 66 60 49 49 98 49 79 14
Size   A B C D E F G H J K L M N O P Q R S T U V
24"x15" inches 64 43 45 45 30 30 6 37 60 37 60 7.5 148MM 66 44 31 27 37 48 24 24
30"x15" inches 70 44 41 41 35 35 9 37 57 37 57 11 148MM 71 51 37 33 44 56 28 --
30"x20" inches 70 46 41 41 35 35 9 43 63 43 63 12 148MM 71 51 37 33 44 56 28 --
36"x24" inches 83 55 47 46 43 43 12 52 76 52 76 8 180MM 87 59 43 39 51 48 24 --
42"x36" Inches 98 73 60 58 51 51 17 63 93 63 93 15 195MM 100 66 50 46 59 71 24 24
44"x33" Inches 94 70 60 58 52 52 16 60 90 60 90 16 196MM 102 68 52 48 61 70 25 25
48"x38" Inches 98 73 60 58 54 54 17 63 93 63 93 17 196MM 103 68 54 50 62 72 26 26
56"x48" Inches 121 142 98 80 89 74 74 139 120 120 18 18 86 66 60 49 49 98 49 79 14

 


Size   A B C D E F G H J K L M N O P Q R S T U V
24"x15" inches 64 43 45 45 30 30 6 37 60 37 60 7.5 148MM 66 44 31 27 37 48 24 24
30"x15" inches 70 44 41 41 35 35 9 37 57 37 57 11 148MM 71 51 37 33 44 56 28 --
30"x20" inches 70 46 41 41 35 35 9 43 63 43 63 12 148MM 71 51 37 33 44 56 28 --
36"x24" inches 83 55 47 46 43 43 12 52 76 52 76 8 180MM 87 59 43 39 51 48 24 --
42"x36" Inches 98 73 60 58 51 51 17 63 93 63 93 15 195MM 100 66 50 46 59 71 24 24
44"x33" Inches 94 70 60 58 52 52 16 60 90 60 90 16 196MM 102 68 52 48 61 70 25 25
48"x38" Inches 98 73 60 58 54 54 17 63 93 63 93 17 196MM 103 68 54 50 62 72 26 26
56"x48" Inches 121 142 98 80 89 74 74 139 120 120 18 18 86 66 60 49 49 98 49 79 14

 

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Primary Mobile Crusher

MARSMAN BRAND MOBILE CRUSHING UNIT: CAPACITY50-250 TPH
MARSMANoffers a wide range or Primary mobile crushing solutions for quarrying recycling and mining applications also mobile jaw plants are used in aggregates production, cement production and tunnel crushing. Our Mobile unit meets high demands for mobility both on site and on the road. Available on wheels, they are compact, very stable and of heavy duty construction. Since the different units are compatible with each other, it is easy to combine two, three or more units, depending on the fractions required. MARSMANmobile crushing unit combine high mobility with high productivity and great flexibility.

The plants can be moved within and between sites, which means lowered material transport costs. Fully mobile crushing, equipment offers considerable benefits, including less quarry traffic, less dust, noise and exhaust emissions

SALIENT FEATURES :
  • Primary Jaw Crusher of various models (Crushing capacity ranging from 50 250 tons per hour) is fitted as per required output capacity.
  • Vibratory Grizzly Feeder model is suitable as per crusher size.
  • Belt Conveyer fitted with Magnetic Separators at Discharge end.
  • Electrical Control panel fitted with motors, starters etc. suitable for all units 415 V 50 Hz , 3 Phase
  • Heavy duty mobile Chassis fitted with Axle and Tyres fitted with complete Brake system unit.
  • Tool box containing the tools required for assembly is also provided on the chasis

MODEL Jaw Size (mm) Length (mm) Height (mm) Width (mm) h (mm) Approx Weight (kgs)
MPJ 600 610 x 381 9800 4950 3280 300 20000
MPJ 762 762 x 381 9850 4950 3280 300 24000
MPJ 900 914 x 610 10600 5110 3280 300 32000
MPJ 1066 1066 x 914 10770 5215 3325 300 48000
MSJ 3609 915 x 955 9800 4950 3280 300 21000
MSI 4024 775 x 620 9800 5500 3208 300 18000

MODEL Total Power (kw) Max Feed Size (mm) Output Range (Tph)
MPJ 600 50 300 40-60
MPJ 762 54 380 50-80
MPJ 900 85 560 80-150
MPJ 1066 126 815 150-250
MSJ 3609 50 200 20-30
MSJ 4024 50 175 60-100

 

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Vertical Shaft Impactor

SALIENT FEATURES :
 
  • Ready to use structure. Quick Installation, Immediate operation ( wheel mounted mobile option is also available )
  • Variable production capacity for tertiary stage material
  • Rock on technology ensures minimum operating costs along with least wear & tear.
  • Shape of output material is cubical & excellent for concreting
  • Low investment. Low downtime for replacement of parts & consumables.
  • Easy retrofit option for conversion from rock on rock to rock on metal.
 
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Secondary Jaw Crushers

APPLICATION :

MARSMAN* Secondary Jaw Crushers are ideally suited for crushing of hard granite stone, black tarp rock, river gravel, lime stone, coal, iron, ore etc.

BODY : The body is made form tested M.S. Plates. It is fabricated with horizontal and vertical ribs for strength and sturdiness, the body is annealed & stress released by heat treatment process to reduce the chance of the body getting cracked.
SWINGING LEVER : The swinging lever (pitman) is fabricated out of M.S. Plates with high tensile strength and it is annealed by heat treatment process and then it is precision machined for smooth crushing stroke.
TOGGLE PLATES & TOGGLE BEARINGS : For equal balance and load distribution the crank shaft is centrally fitted on cast steel toggle bearings. The cast steel toggle bearings withstand excessive wear & tear and convey correct crushingstroke.

JAW PLATES & SIDE PLATES :The jaw plates are made of high tensil manganese steel. Specially designed teeth of Jaw plates are suitable to produce cubical shape material as per required output sizes. One jaw is fixed and the other jaw is fitted on swinging lever. He side plates are of close fitting type which prevent any wear to the body, which is made out of high grade manganese steel.
CRANK SHAFT & BEARING :The crank shaft is made of forged steel and fitted in heavy duty spherical double roller bearings which ensures smooth operation. The bearings are fitted on both sides of the crank shaft and two in swinging lever, which are well sealed against possible entry o dust and moisture by labyrinth seals. For lubrications grease nipples are fitted at appropriate places.
FLY WHEELS :Heavy duty cast iron flywheels are fitted on both the ends of crank shaft. These flywheels are machined all over, counter weight fitted and balance to ensure steady crushing force.

WARRANTY : MARSMAN Jaw Crushers are warranted for ONE YEARagainst manufacturing defects. However, the warranty does not cover breakdowns under normal wear & tear due to misuse / mistake made by operator.

JAW CRUSHER SIZES AVERAGE CAPACITY IN TONS/ HR. WITH JAW SETING (CLOSED SETTINGS ) MOTOR HP M/ C RPM APPROX. WEIGHT OF M/C KG.
Inches   ½" ¾" 1" 1 ½" 2"      
  MM 12 20 25 38 50      
14" x 8" 355  x 200 mm 3 4 5 6 -- 15 325 2500
16" x 10' 405 x 255 mm 7 11 13 15 20 25 300 3300
20" x 10" 505  x 255 mm 15 18 20 25 32 30 300 5000
24" x 8" 610 x 200 mm 17 20 22 27 30 30 300 5000
36" x 9" 915 x 225 mm 15 24 29 33 40 40 280 7400
42" x 9" 1050 x 225 mm 20 30 35 40 50 50 280 9500
 
 
Model   A B C D E F G H J K L M N O P Q R S T
14"x8" inches 44 28 23 23 20 20 5 29 41 29 41 - 89MM 43 28 18 16 24 26
16”x10” inches 54 29 35 34 24 24 6 31 48 31 48 10 102MM 43 36 21 19 32 29
20"x10" inches 60 28 29 29 26 26 6 38 57 38 57 11 134MM 55 36 26 23 32 32
24"x8" Inches 56 32 37 37 28 28 6 37 55 37 56 10 133MM 60 40 30 27 36 32
36"x9" Inches 60 38 41 41 38 38 9 40 60 40 60 10 148MM 77 56 42 39 48 32
42"x9" Inches 66 40 41 41 44 44 9 40 62 42 62 10 150MM 83 62 45 45 54 20
 

 

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