Magwell Industries

T Nagar, Chennai, Tamil Nadu

We are offering eddy current separators. We have developed eddy current separators commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. these eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc.

We are offering magnetic separator. Magnetic grill selction factores: magwell products consistency, density and moisture content, which influence flow characteristics, are important factors in grate magnet applications. To choose the correct magnetic grate to ensure positive flow, it is important to recognize materials that have tendencies to bridge between the magnetic tubes. While diverter systems are helpful in directing the material flow to the magnets, caution needs because it has tend to increase bridging and reduce uniform product flow.

MAGWELL Magnetic Roll Separator has Developed High Intensity, High Gradient, and Permanent Magnetic Roller Separators with the indigenous Technology. This technology can be successfully used in Industrial Minerals applications. The Technology involves high energy Rare Earth Neodym Permanent Magnetic Roll Assembly, Which is developed and assembled under strict quality control and specification to generate unsurpassed Magnetic Field Gradients. Under this high Intensity Magnetic Field, weekly Magnetic Contamination can be easily removed effectively. 

 

OPERATING PRINCIPLE

A Short conveyor belt envelopes the Magnetic Roll and tensioning the Ideal Roll. An efficient Feeder discharges material on the Belt. The Ferro Magnetic and Para-magnetic particles adheare to the Belt while the nonmagnetic particles flow freely off the end of the Conveyor. 

 

FEATURES :

MAGWELL Magnetic Rolls are available in 100 & 150 mm dia and widths upto1200 & 1500mm. There are three different Magnetic Strengths i. e. 8000 Gauss, 10, 000 Gauss and 12, 000 Gauss and 15, 000Gauss. The Roll is driven by a 0.5 HP, variable speed DC/AC geared Motor drive adjustable from 0 to 100 RPM. For the purpose of Feeding, Vibratory Feeder with Control is provided. The Machine is provided with Abrasion resistant endless conveyor Belts of 0.8, & cavalry belt 0.6mm thickness.

 

APPLICATIONS :

MAGWELL Machines are most suitable for various types of Industrial Minerals applications i. e. Abrasive, Refractory and Ceramic Raw Material beneficiation, Alumina, Silica, Carbide, Magnestic, Quartzite, etc. Glass Raw Materials, Clean Silica Sand, quartz, Feldspar, Dolomite etc., Ultra High Purity Quartz Cleaning, Graphite Upgrading, Mangenese Orebenification, Bauxite Upgrading, Diamond ore benification, Selective Separation of Garnet / Ilmenite/Rutile, Zircon, Benification of Iron ore, Recovery of Metals from Slag, Removal of Ferro Silicatge from Limestone, Food ietsms, Chemical industries, and Rubber ietems and all type of ferrous separator Megnesite etc.

MAGWELL over band magnetic separators are extremely powerful and long-covering magnetic fields. Regular production increases the efficient construction and operation as well as low maintenance design. These models are available in both manual and automatic (ON/OFF).

SELF CLEANING OVERBAND MAGNETIC SEPRATOR

Overband Magnetic Separators are designed for providing cleaner product by separating ferrous metal from a variety of over-the-belt conveyor applications and needs to be removed for protection of subsequent processing machinery. The Over band magnetic separators uses a two pulley design. Parallel separators are mounted in line with the material flow, while transverse separators remove the ferrous materials over the side of the conveyor.

We are a trusted entity, engaged in manufacturing and supplying of Magnetic Grills from Tamil Nadu, India. Made up of the finest grade materials, our Magnetic Grills are used to remove medium and small-size ferrous tramp metal contaminants from dry, granular free-flowing product streams in gravity-fed vertical Chutes, hoppers, housings, surge or catch bins. Further, Magwell Magnetic Grills are easy to install and clean. They offer competent, inexpensive magnetic protection of processing equipment such as milling, extruding, and mixing, while at the same time improving product purity. Get them at feasible prices, from us.

 

Features :

• Round, square, and rectangular arrays come in many sizes.
• 100% stainless steel enclosed design.
• Rugged all-welded construction.
• Quick-clean designs.
• Place in hoppers, receiving pits, housings, chutes and bins.
• Custom grate sizes and mountings to meet design criterion.

MAGWELL magnetic sheet fanners are designed to magnetically separate steel sheets from oily and sticky hard materials. This eliminates having to pry apart each sheet individually which can result in damage to the part or operator injury. This also aids in automated systems and prevents costly damage due to double sheet fanner.

Operation:

MAGWELL Magnetic Sheet Separators induce a magnetic field to the ferrous steel sheet stack which in turn induced magnetic field creates like magnetic polarity between the top and second sheets. Example magnetic polarity repels one another resulting in the top sheet pushing away from the lower sheet.

FEATURE:

• Stainless steel enclosed magnetic face
• Ceramic permanent magnet material, will not demagnetize
• Rare earth magnet material for compact designs on request
• Heavy duty welded construction
• Tapped holes or handle and mounting base for mounting
• Custom sizes and configurations
• Available in various strengths on request

the eddy current system consists of a short belt conveyor. The ecs rotor, which is fitted at the discharge end of the conveyor, is constructed using a high-intensity rare earth magnet system and sits inside a non-metallic rotor shell. The rotor, when spinning at high speed produces eddy current into conducting metals which produces a magnetic field, then opposes that of the rotor, repelling non-ferrous metals. The remaining materials free-fall over the rotor, separating them from the repelled materials.

feature:

• heavy-duty bearings and motors
• high quality motor controls and drives
• heavy duty urethane belt
• side skirts to confine product to belt
• high powered neodymium-iron- boron magnets
• different type and size magnetic rotor designs

application:

• 98% recovery of aluminum cans from commingled recyclables
• stainless steel, copper, aluminum, brass from shredder residue and fluff
• non-ferrous metal recovery in refuse streams and ash streams in waste-to-energy facilities
• separation of non-ferrous chips
• aluminum scrap recovery in foundry sand reclamation
• extract aluminum beverage cans from either pre-sorted or mixed refuse

magwell magnetic grills are easy to install and clean. They offer efficient, economical magnetic protection of processing equipment such as; milling, extruding, and mixing, while at the same time improving product purity.

magwell magnetic grills are designed to remove medium and small-size ferrous tramp metal contaminants from dry, granular free-flowing product streams in gravity-fed vertical chutes, hoppers, housings, surge or catch bins.

magnetic grill selction factores:

magwell products consistency, density and moisture content, which influence flow characteristics, are important factors in grate magnet applications. To choose the correct magnetic grate to ensure positive flow, it is important to recognize materials that have tendencies to bridge between the magnetic tubes. While diverter systems are helpful in directing the material flow to the magnets, caution needs because it has tend to increase bridging and reduce uniform product flow.

features:

• round, square, and rectangular arrays come in many sizes.
• 100% stainless steel enclosed design.
• rugged all-welded construction.
• quick-clean designs.
• place in hoppers, receiving pits, housings, chutes and bins.
• custom grate sizes and mountings to meet design criterion.

MAGWELL Magnetic Coolant separator provides a simple and automatic cleaning design using powerful magnet material in the core of its drum, which is partially submerged in the liquid. The magnetic field passes through the coolant flow, so that all of the liquid comes in contact with the high intensity magnetic field. Ferrous contaminant attaches itself to the rotating drum where it is being continuously cleaned by a profiled scraper. The contaminant is pushed along the scraper until it falls into a bin. As the contaminant is pushed along the scraper it compresses and any excess liquid drains back into the tank leaving the solids almost dry.

FEATURE :

• Essential cleaning unit for iron particles from re-circulating coolant in Grinding machines
• Capable of continuous removal of ferromagnetic contamination
• Powerful permanent magnet rotates attracting fine iron particles from coolant flow
• Spring loaded rubber roller squeezes and drop back the coolant in tank
• Ron sledges are removed by scraper blade which can be adjusted
• These can be easily disassembled for maintenance
• Supplied complete with driving gear/motor assembly
• Generally made with Strontium ferrite magnets, can also be made with Rare Earth NdFEB magnets

APPLICATION:

• For cleaning of cutting oils, coolant.
• Most suitable for all types of surface, cylindrical grinding machines.
• Improve finish of grinded components.

Magwell Magnetic Scrap Drums extremely well at ferrous removal in all applications. They have no dead spots and work with larger operating gaps. They yield a clean ferrous product and clean bulk materials. They protect processing equipment from damage by tramp iron.

We offers both electromagnetic (E) and permanent magnet (P) cores. They can be fed from the top or from below. Our company has highly qualified engineering design and development. Our Magnets are increased efficiency, durability, and long operating life.

SCRAP DRUM SEPRATOR:

Bulk raw material is distributed evenly with a vibrating feeder system on to a rotating magnetic drum. Any magnetic pieces attracted to the drum shell and is carried to the point where the magnetic core ends. The non-magnetic particles have fallen off before this point. With material and drum going in the same direction, the flow is easy to handle and ferrous losses are small. Even when the material is large, small or mixed, the size of the particles usually determines the diameter of the drum.

Our Patented Coil Design develops deep magnetic field with minimum DC power cost. Our electro-magnet drum opens the way to new efficiency in handling large volumes of large size material encountered in todays scrap processing and mineral concentration applications. Our patented coil construction produces a concentrated deep magnetic field to maximize ferrous recovery. The drum consists of an electro-magnet assembly mounted inside an outer rotating drum assembly. The magnet assembly position, although stationary during operation, may be adjusted within certain limits to meet varying feed arrangements.

FEATURES:

• We can supply customer requirement size design
• Available in permanent or electro magnet models
• Thick manganese steel shell with 50-75 mm stainless steel vertical cleats
• Fabricated heavy duty end flanges with 50-75mm high side skirts
• Available in Stainless steel & Aluminum end flanges
• Heavy duty sealed bearings
• Heavy duty drive option
• Suspension or base mounted support stand options
• Robust construction and easy handling and installation

APPLICATION:

• All Type Recycling Plant
• Shredded Scrap
• Municipal Solid Waste
• Foundry Sand
• Bottom Ash
• Glass Cullet
• Wood Waste
• Pre-separation of ferrous before Eddy-Current separators.

magwell over band magnetic separators are extremely powerful and long-covering magnetic fields. Regular production increases the efficient construction and operation as well as low maintenance design. These models are available in both manual and automatic (on/off).

self cleaning overband magnetic seprator

overband magnetic separators are designed for providing cleaner product by separating ferrous metal from a variety of over-the-belt conveyor applications and needs to be removed for protection of subsequent processing machinery. The over band magnetic separators uses a two pulley design. Parallel separators are mounted in line with the material flow, while transverse separators remove the ferrous materials over the side of the conveyor.

opration:

material on the conveyor passes underneath the overband magnetic separator. Ferrous metal is attracting to surface allowing the cleaned product to continue along the conveyor as normal. The overband magnetic separator has a continuously moving belt which wipes its surface clean of the ferrous metal attracted to it. The ferrous metal then discharge to collecting box.

typical application:

• recycling industry
• coal industry
• ceramic industry
• rubber industry
• paper & pulp industry
• animal feed industry
• abrasive industry
• mobile screens & shredders
• any other industry where dry
• ferrous contamination
• conveyor belt systems

feature

• most effective for removal of tramp iron from materials carried over conveyors
• permanent magnet- no power required
• easy installation and maintained
• four rigid lift lugs two for stranded and two adjusting the suspensions
• installation across the conveyor belt or over the discharge head pulley
• no electrical maintenance on magnet
• dust and rain protection

magnet instalation options:

inline position:

in-line applications: the magnet runs parallel to the conveyor belt and is suspended over the discharge end of the belt.

cross belt position:

cross-belt applications: the magnet runs across the conveyor belt and discharges the collected metal off to the side of the conveyor.