Beverages Filling Machine

We offer a complete product range of LIQUID INTERMIX MACHINE, Supermix Machine and Semi Automatic Linear Counter Pressure Filler

LIQUID INTERMIX MACHINE

INTERMIXunits are designed for the production of soft drinks containing Carbon Dioxide. In this process, water is deaerated under a high vacuum, then carbonated with CO2 and doses in any desired proportion with syrup. The finished product is then carefully fed by adjustable CO2 overpressure to the bottle filler.
Themain advantageof the process lies in the mixing of syrup with water already containing Carbon Dioxide. By this means the carbonation vessel remains free of syrup, washing out can be done particularly quickly and effectively.

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Soda water, table water, etc., can bypass the syprup handling parts of the unit and be fed direct from the carbonation vessel to the filling machine. The INTERMIX unit works fully automatically. Construction and method of operation guarantee consistent high quality of the finished product. Automatic cut-out switches stop the operation of the unit if there is failure of syrup, water, air or Carbon Dioxide.
The wide range of models for hourly outputs from 2, 000 to 10, 000 litres of finished product ensures that there is an INTERMIX to meet practically all requirements.The CO2 is mixed in proper proportion through an electro-pneumatically controlled system based on temperature of product & flow of CO2.Thus maintaining the gas volume in the final product. After production is finished the system is cleaned/sterilised through the product pipes (CIP- Cleaning In Place) using detergent solutions or steam.

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Supermix Machine

Supermix is a proven system for preparing carbonated drink. It works on a principle of brix control & ratio control, which ever mode is selected. Carbonation is done under controlled flow of co₂with respect to the flow of beverage & gas volume required.

Operating Procedure

Degassing of Product Water
Mixing
Cooling
Carbonation
CIP

Salient Features

Direct Control of Brix rather than Ratio.
The Brix is directly controlled using mass flow meter for measurement, for any deviation in the set point & achieved point the syrup flow is controlled to achieve in terms of brix required. Controlled Injection of Co2 in terms of gm/litre. The Co2 is injected in gms/litre. For any change in the flow rate of beverage the amount of CO2 to be injected changes automatically. The change in line pressure of CO2 is compensated automatically, with in the set limit of CO2 pressure.
Different CO2 pressure settings Injection pressure of CO2 & buffer tank pressure can be set differently.
No manifold & hand valves for different mode of operation. There is no requirement of any change over manifold & hand operated valves for running the machine indifferent modes. ( like CIP, Discharge, Production). Once the mode of operation of machine is selected all the valve change their position as per the mode requirement.
Man Machine interface The top of end communication between operator & machine. Complete alarm history. Trends can be created & saved for production.

Additonal benefits

Replacement hand operated flow control valve with electronic control.
Remote operating Interface of the machine. The machine can be operated & controlled in full respect sitting in the office itself.
Customized Recipe module with real time trends.
Real time trends stored on hard disk for analysis purpose.
Shift wise/ day wise MIS reports for quantity produced, Mixer Usage etc.
Zero dumping i.e. the perfect drink from first bottle.

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