Ludhiana Dyeing Machinery Works

Model Town, LUDHIANA, Punjab

The finishing of the synthetic, artificial fiber made fabric and even the blended fabric has been the trouble some feature for traders as well the manufacturers. The common problems faced are :

• CRUSH MARKS

• TILTING OF THE FABRIC WHILE CUTTING & SEWING.

• CREASE MARKS AT BOTH END OF THE FABRIC (width wise)

• CHANGE OF COLORS WHILE FINISHING.

Keeping in view all the above referred in machine models has been designed. The machine notonly gives you better return of your money spent.

STEAM CHAMBER :

The machine is fitted with a steam chamber and guide frames which adds moisture in dry fabric in a entry point.

'J' BOX :

The fabric rests in 'J' box few seconds before being feeded into the treatment chamber, Because of the steam the fiber gets soft and the rest at 'J' box enables the fabric to absorb moisture to each core of the fiber.

ENTRY POINT :

At entry point the fabric is guided into the treatment chamber with an adjustable structure to give required width to the fabric.

TREATMENT CHAMBER :

Treatment Chamber above the entry point sis designed in such a way that it thermosets the fabric in such a form. The in built blower also helps in spreading heat in the chamber and fabric comes out of the chamber properly thermosetted (which is a must for all synthetic & blendedfabrics.)

STEEL ROLLER :

The Steel Roller fitted on the top of the treatment chamber presses the thermosetted fabric to give a fine finish , the conveyer then carries the fabric to cooling device.

COOLING CHAMBER :

The Cooling chamber fitted with a blower cools the fabric as it comes out of the treatment chamber. This Process not only absorbs the heat from the fabric but also prevents the change of color which may occur if fabric remains hot for sometime.

TROLLEY :

The moving trolley fitted with adjustable electric device gives an even fold to the fabric and keeps the finished width intact.

CONTROL PANEL :

One touch control panel backed by invertors helps in easy operation of the machine . The Synchronized motors properly gives overfeeding to the fabric which helps in controlling the bowing & spirality of the fabric.

special series connection type twin nozzle : one in front and the other at rear. Help to push and transport fabric. Help to push and transport fabric. Help to increase the number of times saturate and in contact with thefabrics, increase dye quality.use large water flow, soft type overflow : total nozzle pressure is only 0.2-0.5kg./cm. The hitting force to the fabric is lower to the minimum to avoid the problem of pilling and split cracks of fabrics.

plaiter system :

the end of the fabric tube is equipped with plaiter. It can swing left to right to arrange the fabric orderly into the "j box" decrease tangling and fully utilize fabric storage space to increase capacity.at the end of the tube fabric and the water are separated similar to the special by pass design. This can avoid the fabric being messed up by dyeliquor. Also avoid the fabricovercrowded situation and flooding mark.

foam collector :

during the dyeing process some foam will be build up in the bath and separate from the fabric. This avoids the fabric from flooding and problem of tangling and foam pollution.

fabric speed of 0-300m/min :

can be adjusted according to different fabrics.

special water saving design :

for pure cotton the liquor ratio is 1:5-7.

super-low tension design :

most suitable for high class fabric.

internal anti-tangling alarm will warn the operator and stop the main pump immediately when the fabric is tangled on the reel.

advance design concept :

only need to adjust the pressure of nozzle and water level. Easy operations even for the beginner.

the machine is equipped with advance micro computer controller (we can also fit the machine with different controller if the customer wants to)

equipped with auto adding (dye chemical) and manual adding (dye chemical)

total surface of the machine goes through "sand-blasting" treatment.

special recommendations : this machine has produced super results with all kinds of 100% cotton, viscose rayon, wool, nylon. Acetate : spandex (lycra)

VERTICAL DRYING MACHINE FOR TUBULAR FABRIC OPERATION PROCESS :

Tubular fabric which has been hydro Extracted is mounted through two pairs of driving loading rollers. This fabric falls down on the drying tube.

During this process, moisture from the fabric starts to be carried away by the steam heated air coming out of theperforated holes on the drying tube. Average of drying 50 to 75 kgs. per hour/per tube.

When the mounting of fabric is completed, the operator may pass the fabric through the two pairs of driving unloading rollers.

4. ADVANTAGES:

1. The advantage of this machine is that consumption of steam is very low. Steam pressure required 8 kgs.

2. Tube heated by steam blower.

3. Loading and unloading rollers are driven by D.C. Electric motors with control pannel for adjustment of the thickness of fabric.

4. During the process, the fabric takes the shape of a bloom and there is no possibility of any folding or twisting of fabric.

5. The operation of the machine is very simple and even untrained operator can work the machine.

REMARKS:

• It is recommend that the height of the shed of the factory should be at least 180 In. (457.2 Cms)

• Average height of machine is 145 In. (368.3 Cms.)

FEATURES :

• CONTROLS SHRINKAGE
  The fabric is compacted in compaction zone by adjustable teflon device to achieve the required shrinkage level.

• STRETCHER
  The adjustable strecther spreads the fabric at entry point in required width i.e. From 10" -52".

• FINISHING
  The steamheated steel rollers fitted with Numex feltgives wrinkle free finish to the fabric.

• SUCTION DEVICE
  Suction device cools the fabric after compaction.

• OTHER PROMINENT FEATURES :

• One touch control panel fitted with AC inverters helps in easy operation of the machine.

• The machine is fitted with two steam chambers. The first one is fitted with an adjustable frame to avoid rope for-mation in the fabric & to add little moisture in the fabric. The second steam chamber is before thecompaction zone which not only helps inremoving wrinkles in the fabrics but also ingiving lusture to the fabric.

• All moveable parts like bearing, chain drives & gearboxes requires very nominal maintaineance and are easily replaceable which not only saves time but also does not hamper the production.