Leela Pharma Machineries

Vasai, Mumbai, Maharashtra

Application : To filter final product in Pharmaceuticals, Perfumes, I. V. Fluids, Dyes & Chemicals, Activated carbon, Pesticides, Cosmetics, Varnishes, Polymers, Resins & Paints, Sugar syrup, Food, Plant Water Polishing, Fruit juice, Soft drink, Beer & Liquors, Edible & Non Edible oils.

Operation :

• The liquid to be filtered is forced in the chamber by the Tra the filter media of each plate through circular opening on the side of the plates.
• Under pressure clear Liquid passes through the filter media leaving snsfer pump, where it finds its way to the top ofuspended particles on top of the filter.
• The clear filtrate runs down through central channel formed by the interlocking cups and exists through the outlet valve.

Features :

• Single pass clear filtration.
• Full batch recovery of the filtrate.
• Easy install inside cartridge assembly.
• Complete cake retains on the plate.
• Uniform distribution of cake on each plate.
• Reduce the cost of treatment of catalyst, Toxic Chemicals.
• Less exposure to the operating person.
• No contamination of the internal surface of the shell.

Advantages : Zero retention in filter vessel.

Hot Air Sterilizer for Sterilizing Vials & Ampoules Technical Specification and Scope of Supply. Material Of Construction :-The outer body ( Including Doors ) of the sterilizer will be made out of 12 SWG S.S.304 and inside made out of 14 SWG S.S.316. In between the two walls suitable reinforcement is provided with 125mm Glass wools insulation. The inside of the sterilizer is tapered to get uniform air circulation. All the nuts, bolts & screws etc. used and made out of s.s.316. The sterilizer will have two doors completely made out of S.S.316 from inside & outside S.S.304 . The doors are provided with Diagonally tightening type lock. The unit is argon arc welded & finished with mirror polished . All Contact part are of S.S.316 & non contact part are of S.S.304 Quality.

Interlocking of doors :- The latches of the doors are provided with micro switches with indicating lights. As soon as the door is opened from one side the indicating light and buzzer will operate on other side and vice versa.

Heating :- Air inside the sterilizer will be heated by means of S.S.304 tubular heaters of 1 K.W. each. These heaters are provided with s.s.clamps. Maximum temperature of 300 can be attained Working Temperature 250 Degree. The terminals of heaters are provided on the outside of the sterilizer for easy maintenance. Total heating load 36 K.W. Max. depend on working area.

Air Circulation :- The air inside the sterilizer will be circulated by means of blower made out of S.S316 . and driven by 3 H.P. 440 Volts 1440 RPM Motor. The capacity of the blower will circulate the air uniformly in the sterilizer. If required parts of air can be exhausted out.

Pressure Module :- The sterilizer is provided with pressure module with heap filter. This module can be installed on the top or on the side of sterilizer and is connected to the sterilizer by means of S.S. pipe. As soon as the heating cycle is switched off after a pre-determined time. This unit will start functioning and maintain positive pressure inside to ensure that no outside air enters the sterilizer.

Exhaust :- The sterilizer is provided with exhaust duct with butterfly valve filled with heat resistant silicon rubber gasket. This valve is opened by solenoid valve and is partially opened till heating temperature is reached. This enables to remove that most air. As soon as the sterilization temperature is reached, This valve automatically gets closed. After the heating cycle and operation of pressure module, The valve will open partially to exhaust hot air. The exhaust air can be taken out of the room by means of suitable duct ( Clients Supply ).

Temperature :- The sterilizer is provided with thermo coupled ( 6 Nos ) with s.s.steams at six different places to find out the temperature at six different points.

Automatic Control Panel Box The sterilizer is supplied with control panel box with automatic control and provided with :-

• Electronic temperature controller with thumb wheel setting.
• Temperature indicator Digital.
• Temperature recorder ( Thermograph) or Data Printer provided to record temperature .
• Temperature scanner to indicate temperature at six different point in the sterilizer at regular adjustable intervals.
• Time switch for heating cycle.
• Time switch for cooling cycle.
• Motor starter.
• Contactors, relays, & fuses.
• meters – 3 Nos.
• Volts meter – 1 Nos
• Indicating lights
• Excess temperature thermostat.
• Hooter for excess temperature ( audio signal )
• Isolating main switch ( 63 Amps)

Carriages  :- The sterilizer is provided with s.s. carriages fitted with s.s. wheels with Teflon bushes. The carriages manufactured out of 2mm square s.s. pipe and provided with 4 Nos. grill type shelves made out of 10mm dia s.s. pipe

Carriage Trolley : - 2 Nos. Carriage trolley for above carriage. The trolley for sterile are fully made out of s.s. with s.s. top rails and the trolley for non sterile are made out of s.s. 304 with s.s.top rails.

Cooling Coils : - Cooling coils made out of s.s.304 are also can be provided inside the sterilizer, inlet and outlet connection for cooling coils are provided outside the sterilizer. Water can be circulated inside the coils for faster cooling of the sterilizer.

Pan : SS 304 semi ellipsoidal size pan with a circular mouth for charging & discharging of tablets Pan mounted at an inclination of 45 degrees to the horizontal.

Drive Assembly : Consists of a suitable HP 3 Phase, 440 V, 1440 RPM TEFC motor with suitable worm reduction gear box and cone pulley arrangement to give three speed output.

Hot Air Blower : The unit is provided with a hot air blower consisting of suitable HP 3 Phase 440 V, 2880 RPM TEFC electric motor & centrifugal blower with damper delivering required CFM. The air is heated by means of suitable electric heater to give air at 30 to 90 degrees Heater with thermostat control and flexible hose pipe.

Control Panel : Unit provided with suitable control panel with starters and push button to actuate the drive and for blower The circuits consists of MCCBs, relays and contractors in series Ample overload protection is provided by the MCCB and the relay Wires coming out of the connections are numbered for easy recognition.

Mounting : The motor and gear box is mounted inside sturdy MS frame and the pan mounted on the Gearing housing fitted in the stand. Blower mounted by the side of the stand or placed in remote location if required.

Finish: All joints argon Arc welded and all SS Parts Polished to suitable finished required of pharmaceutical equipment MS parts painted to smooth finish.

Options Available  :

• Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area.
• Unit in SS 316 quality contact parts.
• Unit with SS304 cladding / for GMP model
• Steam heating for blower

Operation :

• The octagonal blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the cone blender is filled to ensure proper mixing.
• the octagonal blender or pharmaceutical octagonal blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for pharmaceutical, food, chemical and cosmetic products etc.
• In octagonal blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of rpm is less. The pharmaceutical octagonal blender is suitable mainly for crystalline & granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules

Special Features:

• Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.

Other Options Available :

• Contact parts made out of SS316 instead of SS304.
• Flame proof drive motor along with flame proof starter.
• Vacuum Loading facility for material charging.
• Cylindrical container with cone for material charging.

Salient Features :

• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
• Two nos. of safety road will be provided at back side. ( One LH side & one RH side ).
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 04 nos. of fixed buffers with mirror polished provided inside the cone.
• Cone will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• General structure made out of SS304 and Polished to the matt / mirror finish (as required by you) in GMP Model.
• All safety guards & covers made out of SS304 in GMP Model.
• Hand wheel will be provided for manual tilting of cone.
• Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Technical Specification :

• The model is available with SS 304 / 316 / 316L Semi ellipsoidal size pan with a circular mouth for charging & discharging of tablets.
• Pan mounted at an inclination of 45º to the horizontal.
• The unit is provided with a hot air blower with consisting of suitable 3 H.P./440 V ./ 2800 RPM / TEFC electric motor & centrifugal blower with damper delivering required CFM.
• The air is heated by means of suitable electric heater to give air at 30 to 90º with thermostat control and flexible hose pipe & control panel.

Operation :

• The motor and gear box is mounted inside sturdy S. S. Angle/ Pipe frame and the pan mounted on the gearing housing fitted in the stand.
• Blower mounted by the side of the stand or placed in remote location if required.

Operation : Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up And Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.

Interchangeability : Interchangeable Parts Can Be Supplied For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.

Unique Features :

• Low Investment. High Output.
• Very Simple To Operate.
• Easily Removable Parts.
• Sturdy Fabrication - Assured Durability.
• Designed To Fill All Standard-Size Capsules.
• Also Available Gmp Model, Completely Covered With S.S.304

We frequently keep a check on the storage space to ensure that it is well-maintained by the experts. We have installed the latest machines and leading technologies to save products from spoiling. In order to settle the financial transaction with our clients through the transfer of monetary value, we offer diverse options including online and offline payment procedures.

The Starch Processing Kettles we offers are specially designed unit for application in pharmaceutical processing units. It is used for preparation of binder materials. This is also called starch paste kettle and is constructed as a hemispherical kettle with jacket mounted on trunnion that is supported with the help of a shaft. The kettle is provided with an anchor type beater for mixing the binder material and the paste with multiple speed option.

Granulation Line:- starch paste kettle is a specially designed unit for preparation of binder material.The kettle is provided with a suitable slow speed stirrer with geared motor mounted on the top. It is available from 50 Ltrs to 500 Ltrs. Capacity.

Salient Features:

• The starch paste kettle is a specially designed unit for preparation of binder material.
• It is a hemispherical kettle with jacket mounted on trunnion supports with the help of shaft.
• The kettle has a small cylindrical top shell with a spout for pouring out binder mass.
• The kettle is provided with Anchor type beater for paste mixing with dual speed option.
• Jacket is provided with steam accessories i.e pressure gauge. Safety valve and vent cock.
• The Kettle is also provided with a lever with hand wheel to accomplish titling manually
• The kettle is provided with 16 swg thick SS 304 losses lid.

Features :

• Single Plate Filter Holder is suitable for the retention of cake under pressure or vacuum system and used for small batch size for solid / liquid separation.
• Different size and Grade of Filter Media can be used as per process requirement.
• Standard Filter Holders are available in different sizes to suit batch size requirement.
• MOC :- S.S. 304 / 316 / 316L.
• It is one of the simple and economic filtration under close operating condition.

Application :

• Solvent based product Filtration.
• Retention of activated carbon from solvent.
• Retention of Catalyst.