Magnetic Separators

Our product range contains a wide range of Magnetic Separator, DOUBLE Permanant Magnetic Separator, Rare Earth Magnetic Grids, high intensity roller type magnetic separator and Permanent Magnetic Separator

Magnetic Separator

Supension Type Permanent Over Band Magnetic Separator are develioped to remove tramp metal from the product carried by vibratory feeders, belt, or inclined planes. These are mainly used to safeguard machine such as shedders, Crushers, others and to remove ferrous particles and purify the end products (Industries such as coal Mines , Foundries, Cement Works, food, Sponge Iron< Glass, Char Coal, Chemical and Domestic waste recycling Plants)
These Permanent Over band Magnetic Separatora are used for an automatic removal of ferrous contamination. For other purposes, fixed permanent Suspension Type Magnets are more suitable.

Applications :
Several types of separators are developed to operate at pre determined working space over the conveyor i.e. 100, 150, 200, 250 and 300 mm. while choosing the over band, the speed of the belt, the nature of the product, its density, its granulometry and size of the particles, which have to be extracted are the main parmameters to be taken into consideration.

Construction :
2 "U" Section pieces are fitted on the magnet by fastening ears and are supporting bearings of drums and the drumd are enuipped with shafts mounted on removable hubs. All the bearings are equipped with stakes for tightening the belt. reduction gear coupled Electric Motor/Geared Motors by vee belts drives the belt.

Magnet Unit :
This Magnet is developed from high Intensity Stroncium Ferrite Rare Earth Magnets and guaranteed to give full magnetic power in the entire life span of installation. One Non Magnetic Stainless Steel Plate is supplied to cover the poles of the magnet. No need for electrical supply or maintenance.

Installation :
These Magnetic separator can be installed either inline over the terminal head pulley (Image-1) or transversal to the Conveyor (Image-2). For both cases, it is required to foresee Non-magnetic products under the magnetic fileld. Most suitable position is inline (photo-1) over the head pulley. The material being conveyed is in vitual suspension and tramp iron is therefore more readily extracted. Good results are obtained by combining a permanent Megnetic over and with permanent Magnetic pulley at discharge end.

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DOUBLE Permanant Magnetic Separator

Double Drum Type Permanant Magnetic Separator :

Specification :With reduction gear, l HP 3 Phase Electric Motor to drive the drum at a speed of 15 RPM, Vibrating Tray fixed in between Hopper and Drum extra high power permanant magnetic plate at bottom side & Machine complete with close body.

Special modifications can be made as per requirement of the customer.

Type	Size Of The Drum Dia mm Length mm	Capacity Ton /hour
KI - 767	300 500	1 Ton
KI - 768	400 550	1.5 Ton
KI - 769	400 600	2 Ton

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Rare Earth Magnetic Grids

Rare Earth Magnetic Grids are developed for installation in Hoppers, Feed Holes and Duct etc. The Grids Comprise of Rare Earth Tubes assemblies in single, Double or Multiple bank as required by the clients and can be supplied in square circular or any other size to suit the requirement of the customers.

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High Intensity Roller Type Magnetic Separator

KUMAR have Developed High Intensity, High Gradient, Permanent Magnetic Roller Seperators with the indigenous Technology. This technology can be successfully used in Industrial Minerals applications. The Technology involves high energy Rare Earth Neodym Permanent Magnetic Roll Assembly, Which is developed and assembled under strict quality control and specification to generate unsurpassed Magnetic Field Gradients. Under this high Intensity Magnetic Field, weekly Magnetic Contamination can be easily removed effectively.

Operating Method :
A Short conveyor belt envelopes the Magnetic Roll and tensioning the Ideal Roll. An efficient Feeder discharges material on the Belt. The Ferro Magnetic and Para-magnetic particles adheare to the Belt while the non-magnetic particles flow freely off the end of the Conveyor.

Features :

Magnetic Rolls are available in 65, 75 & 100 mm dia and widths upto1200mm . There are three different Magnetic Strengths i. e. 8000 Gauss, 20, 000 Gauss and 22, 000 Gauss. The Roll is driven by a 0.5 HP, variable speed DC/AC geared Motor drive adjustable from 0 to 100 RPM. For the purpose of Feeding, Vibratory Feeder with Control is Provided. The Machine is Provided with Abrasion resistant endless conveyor Belts of 0.8mm thickness.

Applications :

Kumar Machines are most suitable for various types of Industrial Minerals applications i. e. Abrasive, Refractory and Ceramic Raw Material beneficiation, Alumina, Silica, Carbide, Magnestic, Quartzite, etc. Glass Raw Materials, Clean Silica Sand, quartz, Feldspar, Dolomite etc., Ultra High Purity Quartz Cleaning, Graphite Upgrading, Mangenese Orebenification, Bauxite Upgrading, Diamond ore benification, Selective Separation of Garnet / Ilmenite/Rutile, Zircon, Benification of Iron ore, Recovery of Metals from Slag, Removal of Ferro Silicatge from Limestone, Megnesite etc.

Testing Facilities :

Please feel free to ask for Free Demonstration by testing 5/10 Kgs of any material, at our Works.

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Permanent Magnetic Separator

KI Permanent Drum Type Magnetic Separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products recovery of metals having commercial value end protection of processing plant and machinery. These are widely used in all the processing Industry for separation of iron contamination from minerals, chemicals food , flour, plastics, grains sand, cement fertilizers, abrassives, glass slag, ores rock and many other products.

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