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Horizontal Dynamic Balancing Machine

Horizontal Axis Balancing MachineCapacity 1 kg - 20, 000 kgElectronic & Computerized versions availableMax. job Diameter 500 mm to 3000 mm

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ROCKWELL TYPE HARDNESS TESTERS

Feature These machines come in three basic versions.i.e.Pure rockwell models, Rockwell cum Rockwell Superficial models and Rockwell cum Brinell models.

	Krystal hardness Testers are designed and developed after years of experience in this field.All models are manufactured under strict quality control at all manufacturing stages.
	All these models are suitable for testing hardness of Metals and alloys.
	All types of shapes, i.e.Round, Flat, and other irregular shapes like castings etc. can be tested on these machines. All relevant fixtures can also be supplied.
	These Testers are simple in design, easy to operate and maintain.
	All Krystal make hardness testers meet relevant National and International standards like BS 819 part I & II, ASTM- E18, ASTM - E10 etc.

1) ROCKWELL AND ROCKWELL CUM BRINELL MODELS

Model	k, KA, KAS	KAB	KAB -I	KAB 250
Load kgf	60,100,150	60,100,150,187.5	60,100,150, 187.5, 250	60,100,150,187.5, 250
Initial load kgf	10	10	10	10
Max.test height mm	225	225	225	290
Depth of throat mm	130	130	130	150
Max depth of elevating screw below base mm	260	260	260	310
Size of base mm	165 x 425	165 x 425	165 x 425	210 x 510
Machine height (Approx)mm	650	650	650	845
Nett Weight (Approx.) kg	65	65	70	125

2) ROCKWELL AND ROCKWELL CUM BRINELL MODELS (Standard Accessaries)

Models	K.KA KAS	KAB	KAB- I KAB-250
Testing table 50 mm ø	1 pc	1 pc	1 pc
Testing table 40 mm ø with 'V' groove for round jobs-6 to 45 mm dis.	1 pc	1 pc	1 pc
Diamond Indentor 120°	1 pc	1 pc	1 pc
Steel Ball Indentor 1/16"	1 pc	1 pc	1 pc
Test Block Rockwell 'C'	1 pc	1 pc	1 pc
Test Block Rockwell 'B'	1 pc	1 pc	1 pc
Alien Spanners	2 Pcs	2 Pcs	2 Pcs
Clamping device	1 Pc	1 Pc	1 Pc
Dash - Pot oil	1 bottle	1 bottle	1 bottle
Rubber bellow for elevating screw protection	1 pc	1 pc	1 pc
Instruction Manual	1 book	1 book	1 book
Brinell Microscope	NIL	1 Pc	1 Pc
Steel Ball Indevtor 2.5 mm	NIL	1 Pc	1 Pc
Test Block HB 2.5/187.5	NIL	1 pc	1 pc
Steel ball indentor 5 mm	NIL	NIL	1 pc

3) ROCKWELL SUPERFICIAL MODELS

Model		K-TWIN
Loads	kgf	15,30,45 (Rockwell Superficial) 60,100,150, ( Rockwell )
Initial Load	kgf	3 (Rockwell Superficial) 10 (Rockwell)
Max.test height	mm	290
Depth of throat	mm	150
Max depth of elevating screw below base	mm	310
Size of base	mm	210 x 510
Machine height	mm	845
Nett Weight	kg	125

4) ROCKWELL SUPERFICIAL MODELS

Model	K-TWIN
Testing Table 50 mm ø	1 pc
Testing table 40 mm ø with 'V' groove for round jobs 6 to 45 mm dia.	1 pc
Diamond Indentor 120 °	1 pc
Steel Ball Indentor 1/16"	1 pc
Test Block Rockwell 'C'	1 pc
Test Block Rockwell 'B'	1 pc
Test Block Rockwell Superficial 'N'	1 pc
Allen Spanner	2 pcs
Clamping device	1 pc
Dash Pot oil	1 bottle
Rubber bellow for elevating screw protection	1 pc
Instruction Manual	1 book

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Wire Torsion Testing Machine

Torsion Testing Machine is designed for checking Torsional porperty of varius metal wires, tubes, bars etc. Torque applied to the specimen is transfered to measuring dial through lever mechanism. Torque is measured by Pendulum Dynamometer system. Torque ranges can be adjusted by requred torque at other end of specimen. Autographic recordr gives the relation between Torque and Angle of Twist. These machines are calibrated as per latest relevent standards. Calibration is within 1% within operating range of all models.

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Mechanical Type Universal Testing Machines

Features Most simple and Easy to use. , Suports Tensile, Compression, Bending and many more Tests

GENERAL FEATURES OF HYDROMECHANICAL UNIVERSAL TESTING M/CS.

Universal testing machines of UTK-*** Series consist of :

1.	Hydraulic Loading Unit
2.	Hydraulic Control Console
3.	Large Dial type Load Indicator with Dual Pointer.
4.	Equipped with Auto Load Selector.
5.	Equipped with Graphic Recording Attachment.
6.	Very simple to operate.

HYDRAULIC LOADING UNIT:

Hydraulic Loading Unit Universal testing machines of UTK-*** Series consist of :

1.	Hydraulic Power Pack to develop adequate Hydraulic Pressure to be applied on the specimen under test.
2.	Flow Control Valves to smoothly control the rate of loading.
3.	Machine Table which moves Up and down with hydraulic ram
4.	Chain and sprocket mechanism with geared motor to control movement of middle crosshead
5.	Upper Crosshead connected to machine table through plane columns.
6.	Main screws for adjusting and controlling position of middle crosshead.

MEASURING UNIT:

1.	Hydraulic Power Pack to develop adequate Hydraulic Pressure to be applied on the specimen under test.
2.	Flow Control Valves to smoothly control the rate of loading.
3.	Electrical controls for Hydraulic motor and Crosshead motor.
4.	Large circular Dial with pair of needle Pointers for Load display. Red dummy pointer giving Fmax.load value
5.	Autograph assembly to draw an On-Line graph for Load Vs.Displacement.

Technical Specs for Universal Testing Machine

Model	UNITS	UTK-10	UTK-10E	UTK-20	UTK-20E	UTK-40	UTK-40E	UTK-60	UTK-60E	UTK-100	UTK-100E
Max capacity	kN	100		200		400		600		1000
1st Measuring Range Resolution	kN	0-100 0.20	5 N upto 20 kN 25N above 20 kN	0-200 0.40	10N upto 40 kN 50N above 40kN	0-400 1.00	.02kN upto 80kN 0.1kN above 80 kN	0-600 1.00	.03kN upto 120kN 0.15kN above 120kN	0-1000 2.00	.05kN upto 200kN 0.25kN above 200kN
2nd Measuring Range Resolution	kN	0-50 0.10		0-100 0.20		0-200 0.50		0-300 0.50		0-500 1.00
3rd Measuring Resolution	kN	0-25 0.05		0-50 0.10		0-100 0.25		0-120 0.20		0-250 0.50
4th Measuring Range Resolution	kN	0-10 0.02		0-20 0.04		0-40 0.10		0-60 0.10		0-100 0.20
Max Clearance for Tensile Test	mm	50 - 700		50 - 700		50 - 700		50 - 800		50 - 850
Max. Clearnace for Compression Test	mm	0 - 700		0 - 700		0 - 700		0 - 800		0 - 850
Clearance between columns	mm	500		500		500		600		750
Ram Stroke	mm	100		200		200		250		250
Straining/piston speed at load	mm/min	0 - 300		0 - 150		0 - 150		0 - 100		0 - 80
Electric Supply	kW	1.0		1.0		1.75		1.9		2.6
		3 ph. 440 volts 50 Hz
Dimension (mm approx)	L W H	2030 750 1960		2030 750 1960		2060 750 2180		2270 750 2540		2420 820 2900
Weight(approx.)	kg.	1500		1500		2500		3500		5500

STANDARD ACCESSORIES :

For Tension Test: Clamping jaws for round specimens dia.		mm	10 - 20 20 - 30	10 - 20 20 - 30	10 - 25 25 - 40	10 - 25 25 - 40 40 - 55	10 - 25 25 - 45 45 - 70
Clamping jaws for flat specimens	Thickness	mm	0-10 10 -20	0-10 10 -2 0	0 - 15 15 - 30	0 - 15 15 - 30	0-22 22-44 44-65
Clamping jaws for flat specimens	Width	mm	50	50	65	70	70
For compression Test : pair of compression plates of diameter		mm	120	120	120	120	160
For Transverse Test: Table with the adjustable rollers
Width of rollers		mm	160	160	160	160	160
Diameter of rollers		mm	30	30	30	50	50
Max. clearance bewtween supports		mm	500	500	500	600	800
Radius of punch tops		mm	6,12	6,12	12,16	16,22	16,22

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END DRIVEN MACHINES

Feature Safety And Ease Of handling , Driven Methods Which Meet your Requirements.

	Krystal DynamicBalancing Machines are designed and developed after years of experience in this field.All models are manufactured under strict quality control at all manufacturing stages.
	All these models are suitable for Balancing variety of components as well as for production balancing.
	All types of components, i.e.Armatures, Crankshafts, Fans, Flywheels and all such rotating components can be balanced on these machines with properly designed balancing Fixtures.
	These machines can be equipped with variety of measuring systems suitable for the application and depending on sophistication level required.
	All Krystal make Balancing Machines meet relevant National and International standards like BIS, ISO etc.

Models	Unite	KHB - 10	KHB -30	KHB-50	KHB-100	KHB-300	KHB - 650	KHB - 1T	KHB - 2T	KHB - 3T	KHB - 7T	KHB - 10T	KHB - 20T
Weight of Job	kg	0.5 - 10	1-30	2-50	3-100	10-300	6.5-650	10-1000	20-2000	30-3000	70 - 7000	100 - 10000	200 - 20000
Max. diameter of job	mm	500	500	500	1000	1000	1200	1600	1800	2000	2400	2400	3000
maximum distance measured from coupling end to exteme bearing center	mm	500	500	1200	1400	1400	1400	1650	1650	2400	3300	3300	5000
Minimum distance between bearing	mm	50	75	75	90	110	200	350	350	500	560	560	660
Journal diameter	mm	5-50	5 - 50	5 - 50	15 -80	20 - 120	20 - 120	25 - 140	30 - 160	35 - 200	55 - 300	55 - 300	70 - 350
Balancing speed of machine	RPM	1200	700	700	600	500	350 - 700	300 - 600	250 - 500	250 - 500	200- 400	200 - 400	180 - 360
Drive motor	HP	0.33	0.75	0.75	1.5	3	5	7.5	10	20	30	40	60
Acceleration capability (GD²n²)	Kgm²n²	0.29 X 10⁶	0.37 x 10⁶	0.37 x 10⁶	0.88 x 10⁶	3.9 x 10⁶	8.5 x 10⁶	14.12 x 10⁶	44 x 10⁶	88 x 10⁶	168 x 10⁶	216 x 10⁶	400 x 10⁶
Minimum unbalance mass read	gm	0.01	0.1	0.1	0.1	0.2	0.1	0.2	0.2	0.4	1	1	2
Maximum unbalance mass measured	gm.mm	10⁴	3 x 10⁴	5 x 10⁴	10⁵	3 x 10⁵	6.5 x 10⁵	10⁶	2 x 10⁶	3 x 10⁶	7.0 x 10⁶	10⁷	2 x 10⁷
Minimum unbalance measured and microprocessor based models	gm.mm	0.5	1.25	2.5	5	15	5	10	10	20	60	60	160
Minimum achievable unbalance (For maximum weight of rotor)	microns or gm.mm ./kg	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5

End driven models are also available in computerised version with following salient features

Technical Specifications

Models	Unite	KHB - 10	KHB -30	KHB-50	KHB-100	KHB-300	KHB - 650	KHB - 1T	KHB - 2T	KHB - 3T	KHB - 7T	KHB - 10T	KHB - 20T
Weight of Job	kg	0.5 - 10	1-30	2-50	3-100	10-300	6.5-650	10-1000	20-2000	30-3000	70 - 7000	100 - 10000	200 - 20000
Max. diameter of job	mm	500	500	500	1000	1000	1200	1600	1800	2000	2400	2400	3000
maximum distance measured from coupling end to exteme bearing center	mm	500	500	1200	1400	1400	1400	1650	1650	2400	3300	3300	5000
Minimum distance between bearing	mm	50	75	75	100	100	150	350	350	500	560	560	660
Journal diameter	mm	5-50	5 - 50	5 - 50	15 -80	20 - 120	20 - 120	25 - 140	30 - 160	35 - 200	55 - 300	55 - 300	70 - 350
Balancing speed	RPM	1200	700	700	600	500	350 - 700	300 - 600	250 - 500	250 - 500	200- 400	200 - 400	180 - 360
Drive motor	HP	0.33	0.75	0.75	1.5	3	5	7.5	10	20	30	40	60
Acceleration capability (GD²n²)	Kgm²n²	0.29 X 10⁶	0.37 x 10⁶	0.37 x 10⁶	0.88 x 10⁶	3.9 x 10⁶	8.5 x 10⁶	14.12 x 10⁶	44 x 10⁶	88 x 10⁶	168 x 10⁶	216 x 10⁶	400 x 10⁶
Minimum unbalance mass read	gm	0.01	0.1	0.1	0.1	0.2	0.1	0.2	0.2	0.4	1	1	2
Maximum unbalance mass measured	gm.mm	10⁴	3 x 10⁴	5 x 10⁴	10⁵	3 x 10⁵	6.5 x 10⁵	10⁶	2 x 10⁶	3 x 10⁶	7.0 x 10⁶	10⁷	2 x 10⁷
Minimum unbalance measured	gm.mm	0.5	1.25	2.5	5	15	5	10	10	20	60	60	160
Minimum achievable unbalance (For maximum weight of rotor)	microns or gm.mm ./kg	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5

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Mechanical Model

Most suitable for metals.

Calibrated as per BS standard.

Can be supplied with Motorised hammer lifting mechanism.

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Electronic Model

Most suitable for metals.

Calibrated as per BS standard.

Can be supplied with Motorised hammer lifting mechanism.

Built RS-232 port for PC Interface.

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Plastic Impact Testers.

Plastic Impact Testers. Most suitable for polymers and similar materials.

Calibrated as per BS standard

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Computerized Models

Loading with screw driven mechanism

Equipped with PC based measuring system with "Click and Go" type Windows based software package

Can be upgraded without any major hardware change

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Digital Models.

Loading with screw driven mechanism

Equipped with latest, state of the art MICROCONTROLLER based measuring system

Optional RS - 232 port for PC interface.

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Electro - Mechanical Models

Loading with screw driven mechanism

Equipped with large analog dial for reading load.

Autographic attachment for plotting . On line graph of Load vs Displacement

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Mechanical Universal Testing Machine

Tensile Test on Metal, Synthetic Materials etc. Compression Tests on Springs, Rubber etc.Bending Transverse Test on Beams, Synthetic Materials etc. Shear Test on Metals, Polymers etc.

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Vickers Hardness Testing Machine

range 1 kg. to 120 kg

These machines come in two basic versions.i.e.Pure Vickers and Vickers cum Brinell. Load range for pure Vickers is from 1 kg. to 120 kg and for Vickers cum Brinell, 1 kg to 250 kg. These machines are suitable for checking Vickers or Brinell Hardness of Steel and other metals. Loads are applied with dead weights and are selectable with push buttons. Measurement of Diagonal Diameter of indentation is done with the help of built in optical system with with built-in micrometer scale. After taking the indentation on work piece , objective lens is automatically swiveled in position and indentation image appears on the focussing screen fitted in front of the machine. Loading cycle is started with Push Button in the front where-as unloading is done manually by hand lever.

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Mr.S.N.Chaugule (Krystal Elmec)
Gat No.1255,Abhar Phata,Chandur.Ichalkaranji-416115, Kolhapur, Maharashtra, India
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