Testing Equipment #4084875

Applications

This Machine is used for measuring Brinell hardness of ferrous and non ferrous casting in foundries, engineering industries, material testing laboratory It is is used in heat treatment plants for hardness measurement before and after heat treatment and forging plants.

Calibration & Accuracy

The Machine conforms to IS : 2281 standard and has a an accuracy within 1%

Salient Features

• The machine is provided with optical systems which enables viewing the indention and also measurement of diameter
• The time required for checking the hardness is only few seconds, hence it is ideal for production testing.
• It is an optical device with 14X magnification provided in front to project diameter of ball measuring system with 0.01 mm resolution.

Models

OPFB - 3000OPFB - VM (Digital Model)

Computerized Brinell Hardness Tester is designed for Brinell hardness measurement on steels and other ferrous materials and also on non- ferrous materials like Brass, Bronze, Aluminium, etc. The material can be cast, forged or rolled and the shape can be flat, round or irregular shapes.

Features

• The actual load application system is of dead weight type combined with mechanical lever system. The supporting hydraulic system is for initial lifting of load before each test and dampening the load application system for smooth application of load.
• A separate hydraulic power pack, positioned in the bottom part of the machine adds to the machine stability.
• Our unique design of a floating fulcrum lever system ensures high accuracy and dependability.
• An automatic indenter index system is provided which tilts the indenter after the impression and the magnified image is visible on the IPC for area measurement & display of hardness value.
• Thus this machine saves a lot of cycle time, improves accuracy of measurement and gives fast and accurate results with less operator fatigue.
• This model is mainly useful for production testing in Auto shops, Foundries, Forging Shops and Heat treatment units, etc.
• The machine accuracies confirm to IS: 2281 2005 & BS : 240.

Special Additional Features

• Machine has fully computerized system for indentation measurement and display.
• The image is scanned for measurement and hardness is displayed automatically.
• Accurate measurement of Brinell hardness through matched optics, CCD Camera with box image magnification, hardware and software using advanced image processing technology.
• It gives an image of indentation directly on inbuilt Industrial PC of the machine with measurement facility and touch screen.
• Fine adjustment facility is provided for accurate measurement of the image.
• Auto, semi-auto and manual test facility
• Quick compare mode for Go: No-Go application.
• Coarse and Fine position adjustment for manual test.
• Calibration modes Camera, Axial & Radial Calibration (5 Point calibration)
• Batch testing facility
• Roll based access to features.
• Statistical analysis.
• Certificate generation.
• Search based on various parameters.
• Test report, certificate printing facility.
• Software compatibility with Windows XP-SP2, Vista, Win-7 OS.

Industrial Panel PC Specifications

• Fanless Panel PC with 4 :3 LED touch screen panel and industrial motherboard specially designed for industrial applications
• Intel Atom Processor 1.6 GHZ, 1GB DDR2 RAM
• 8.0" LCD monitor having resolution 800 x 600 (SVGA)

Software Features (BrinSoft)

This is precise Brinell Impression Measurement Software. High technology image management system is built to get desired accuracy with IS compliance to be measured within given time.

The detailed features are as listed below:

Precise Brinell Impression Measurement

Based on Image Processing techniques, BrinSoft achieves high precision image measurement and also the repeatability in the readings. It is easily configurable for environment. Working with USB camera enables BrinSoft to be deployable at difficult measuring conditions along with standard BIMS applications.

Measurement Modes

There is a fast and accurate Auto mode for standard components with good surface finish. Additionally, a Semi-Auto mode is provided for measuring blured images due to poor surface finish. In case of very fast measurement requirements where the actual hardness value is not required. A confirmation that it is within specified limits is enough, compare mode is also provided. With such variety of modes, most of the test conditions are covered enabling the user to obtain results in required methodology and in required formats.

Calibration Facility

Calibration is the heart of every measurement. So, BrinSoft provides multiple calibration levels to achieve high accuracy in results. There is Pixel calibration accompanied with multi-point calibration and ERMA calibration. With these calibration techniques, BrinSoft provides precise measurement results.

Analysis And Reporting

If one cannot find the historical data, it is as good as unavailable. So, Search is key feature of BrinSoft. Test Certificate and Customer are key search criteria along with other details. Uniqueness of the Test Certificates being generated is maintained and the same is available for searching and printing.

Additionally, there is statistical analysis available in tabular and graphical formats to assist the user.

Hardware Interface

The key input to BrinSoft is the image captured by the CCD camera. So, presently it is configured to work with special purpose USB camera for this application. However, it can be easily configured to work with any other camera considering the image quality.

Portable Rockwell Hardness Testers (Model: MRP-1 )

• Hardness tester is quite handy for product testing of crank shafts, cylinder blocks, liner & assemblies.
• Can also be used for testing the hardness of both inside & outside of surface testing of pipes, bushings, ball bearing rings or other complicated parts.
• The model can be used in any direction without affecting the accuracy.
• Maximum test height x throat is 110 x 55 mm.
• Rockwell hardness scales such as HRA, HRB, HRC, etc. is obtained by using different types of indentors ( Diamond / Ball ).
• Machines strictly conforms to IS:1586- 2000 for Rockwell test.

The Webster Hardness Testers are a portable, fast, accurate hardness gauge that are made in three distinct models for testing Aluminum, Brass, Copper and Mild Steel. Webster Hardness Testers will quickly identify tempers and test a variety of shapes that other testers cannot check, such as extrusions, tubing and flat stock.

All testers operate in the same manner but differ only in penetrator design, type of load spring and hardness ranges. The principle of operation is simple. The work to be tested is placed between the anvil and the penetrator. Pressure is then applied to the handles until "bottom" is felt at which time the dial indicator is read.

Model B

The Model B Tester is designed to cover the hardness of aluminum alloys from the 100 to the 7075 series. The 20 graduations on the Webster dial indicator covers the range between 25 and 110 on the Rockwell E Scale.

Model B-75

The Model B- 75 Tester was developed to obtain more sensitive response to slight changes in the upper range of hardness covered by the Model B. This sensitivity is particularly useful in testing mild steel and the stronger aluminum alloys. For brass the B-75 covers the range from annealed to full-hard. This added sensitivity is accomplished by incorporating a penetrator of slightly different contour and a heavier load spring than used in the Model B. The 20 graduations on the Webster dial indicator covers the range between 20 and 100 on the Rockwell B Scale.

Model BB-75

The Model BB-75 Tester was developed to answer the need of certain industries for a method of rapidly testing the hardness of electro-deposited copper in the low hardness range. The B-75 penetrator is used to give sensitivity, and the Model B load spring is employed to give light pressures. This combination allows the user to test the soft range of many common materials. The graph below shows the range covered by the Model BB-75 tester on copper.

Applications and Features

Applications for Webster Hardness Testers are:

• Identifies heat-treated from nonheat-treated parts.
• Provides correlation between a bench mounted hardness tester and the production line.
• Segregates materials in stock.
• Differentiates between soft or work-hardened material.
• Identifies parts made from improper or substandard alloys.
• Checks for proper heat-treatment response.
• Useful in conjunction with stationary laboratory hardness testers. Gives a rapid 100% check on parts which would consume many man hours with slower operating test equipment.
• Can be used on assemblies that cannot be brought to the labs.

Webster Hardness Testers Feature:

• One hand operation and portability.
• Round 3/8 inch diameter anvil permits testing a great variety of shapes.
• Simple operation permits readings independent of the operator's skill.
• Test is made by simply applying pressure to the handles until "bottom" is felt.
• Easy-to-read dial indicator with 20 graduations permits use of the tester as "go" and "no-go" gauge.
• Standard hardness gauge tests materials up to 1/4 inch in thickness.
• Increased capacities available up to 1 inch.

These Hardness Testers are used to Test the Hardness of Steel, Steel castings, Cast Iron, Forgings, very large components, etc.

The Shore Hardness is defined as the resistance to penetration by an indenter of specified shape under a defined load.

Shore Hardness tester are available in various models for testing Vulcanized Rubber, Plastic, Ebonite, Fibre and all other soft and Hard Elastomers as per latest American Std ASTM-D 2240 and German Std DIN 53505.

Shore A are suited for use on soft elastomers the hardness of which is between 10 and 90 Shore A. Shore D are suited for use on harder elastomer(hardness >80 Shore A) and on plastics the hardness of which is between 30 and 90 Shore D.

• Brinell Hardness Tester, Model: AKB-3000 is designed for Brinell hardness measurement on steels and other ferrous materials and also on non ferrous materials like Brass, Bronze, Aluminium, etc. The material can be cast, forged or rolled and the shape can be flat, round or irregular
• The actual load application system is of dead weight type combined with mechanical lever system. The supporting hydraulic system is for initial lifting of load before each test and damping the load application system for smooth application of load
• A separate hydraulic power pack, positioned in the bottom part of the machine increases the machine stability
• Our unique design of a floating fulcrum lever system ensures high accuracy and dependability
• The machine accuracies confirm to IS: 2281-2005 & BS: 240

Optional Accessories :

• Test blocks of desired hardness range
• Special Test fixtures for odd jobs / production testing
• Computerized Brinell impression measurement system

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Useful for railways, defence, electricity boards, power generating plants, geological surveyors, industries, telecommunication networks, electrical traction systems, etc.

Four terminal measurement system avoids errors due to spike and testing wires resistances.

Direct reading of resistances on 3 digit, 7 segment type of LCD display of 12.5mm height with decimal point and over-range indications.