Kistler Morse Automation Limited

Cherlapalli, Hyderabad, Telangana

• Easy to install an empty vessel is not required for installation or calibration, this increases up-time. No special tools are required.
• Ideal bolt-on solution for skirted silos of at least 75, 000 lb capacity
• Do not have to lift or modify the vessel to attach the sensor to the support beam
• Repairs and retrofitting can occur without taking the silo out of commission.
• Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust

• Average Accuracy: 3 to 5%
• Excitation Voltage: 10 to 30 VDC
• Excitation Current: Approximately 10 mA
• Functional Integrity (Fatigue Life): >20 million cycles
• Operating Temperature: -30 to 150 F (-34 to 66 C)
• Dimensions:
• Approvals: ATEX, CE, UL

• Rated load capacity can be up to one million pounds per support point
• Manufactured to meet IBC (International Building Code) requirements
• Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust
• Recommended for new silo installations
• Minimal service and no preventative maintenance

Solutions are found for unique flange shapes or difficult applications. Load stands can be as large as needed.

Sensors are replaced quickly and easily individual sensors are attached to the load stand and can be replaced using a screwdriver without removing the stand.

Unique to Kistler-Morse the load stand is bolted to the top and bottom of the structure creating a secure mechanical connection.

• Mechanically secure by being bolted together rather than having floating mounting hardware
• Mounting hardware options attach to different types of tanks; including horizontal tanks
• Allows for thermal changes, providing accurate readings when physical changes in the tank occur due to thermal expansion and contraction
• Constructed of 17-4 Stainless steel, heat treated to PH900 for a strong, low profile load cell
• NEMA 6P water resistant

• Average Accuracy: 0.08%
• Excitation Voltage: 10 to 30 VDC
• Excitation Current: 3 mA
• Defection: Maximum, depending on capacity 0.012 in.
• Functional Integrity: 2x rated load in compression
• Structural Integrity: 4x rated load in compression
• Operating Temperature: -30 to 150 F (-34 to 66 C) Standard
• Operating Temperature: -30 to 200 F (-34 to 93 C) High Temperature
• Dimensions:
• Installed Height: 2.7 in. (69 mm) for up to 10K; 3.3 in. (84 mm) for 15 to 25k models
• Footprint: 6 x 3.5 in. (152 x 89 mm) (Length x Width)

• Get real-time visual inventory levels from any PC
• Locally manage inventory
• Manage inventory in multiple plant locations with the same program
• Remotely calibrate vessel inventory to save time by avoiding having to go to the unit directly

• Device Compatibility: Kistler-Morse Weighing Systems: SVS 2000, Weigh II, STX+, MVS, Sono II; Ultra-wave; Bindicator Level Devices: GP-4 and Mark-4, Yo-Yo, Sonotracker Ultrasonics, TDR-2000 Guided Wave Radar
• Communication Ports: 1 Ethernet TCP/IP (RJ45), 1 Modem (RJ11) (Option), 3 RS-422/485/232C
• Power Supply: 90 VAC 254 VAC; 40 watts
• Operating Temperature: -22 to 125F (-30 to 52 C)

Facilitate multi-site inventory strategies and just-in-time replenishment with internal departments and external suppliers to coordinate efficient movement of materials.

Real-time inventory data can be moved automatically into ERP systems.

Troubleshoot and change settings on tanks remotely to reduce routine, manual inventory reporting.

• Communicates via RS-485 or RS-422
• Integrated Power Supply for simpler installation
• 4-20mA Converter Integrated Option allows direct communication with the Kistler-Morse ORB system
• Enclosure is NEMA 4X, IP66 Rated

• Input/Output: RS-485, RS-422
• Frequency: 900 Mhz
• Power Supply: 120 VAC +/- 10%; 60Hz
• Ambient temperature (Electronics): -40 to 185 F (-40 to +85 C)
• Transmission Distance Up to 3, 000 ft (914 m)*
• Housing Material: NEMA 4X, Fiberglass
• Extended Range Antenna: Up to 40 miles (64 km), NEMA 4X Outdoor includes lightening arrestor**
• Visual Indicators LED Lights (Power, Communication and Signal)

*Distances may be reduced depending on environment. Maximum distance determined in indoor/urban environment with direct line of sight, no obstacles.

**Consult Factory for extended range distances.

InvisiLink wireless radios can be set up as single-point to point or as multi-point to point to accommodate multiple vessels or banks of silos. The same hardware is used and single-point can be upgraded to multi-point by simply changing a few settings.

Choose from a standard or extended r

• An empty vessel is not required for installation or calibration. This allows for increased up-time.
• No special tools are required for installation
• Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust
• For vessels with a capacity of 75, 000 lbs or more
• Repairs and retrofitting can occur without taking the silo out of commission.

• Average Accuracy: 3 to 5%
• Excitation Voltage: 10 to 30 VDC
• Excitation Current: Approximately 3 mA
• Functional Integrity (Fatigue Life): >20 million cycles
• Operating Temperature: -30 to 150 F (-34 to 66 C)
• Dimensions: 2 inch model: 2 x 1 inch; 3 inch
• model: 3 x 1 inch
• Approvals: ATEX, CE, UL

Kmal make weighbridges suitable for all environments and requirements, ranging in length from 6 to over 40 metres, both pit and surface mounted. Reasons to invest in a kmal weighbridge:

• Protected against impact and kinetic forces
• Longevity, strength and reliability
• In-house design, development and manufacture
• Complete customised solutions
• Available in transportable option
• Unmanned and remotely controlled weighbridges
• Comprehensive programme of maintenance contracts

Our in-motion weighing systems are installed in the railway track and can be configured to weigh the train in-motion as the car passes over the in-motion weighing system.

Our in-motion weighing systems are designed for portable or permanent installations, delivering accurate weights both dynamically or statically. No other in motion weighing systems in the market offer this level of portability and accuracy. Weigh rail cars dynamically in motion, or statically, depending on your operation's weighing processes.

Our in-motion weighing systems are built from the highest quality grade materials to provide exceptional service life in the harshest of environments. Designed to withstand moisture, mud, debris, and other elements that can corrode a scale over time, our weighing systems can last several years with no signs of depreciation.

Hopper Bottom Silos are generally built on fabricated steel structures with conical bottom made of steel plates and the corrugated sheets preformed are assembled with bolts and nuts on circular purlins and vertical stiffeners with water proof washers , cylindrically above the conical hopper with a slopped roof in the top. Ladders to clim b and get into the silos, handrails, manholes etc are provided. The grains will be discharged by gravity to the bucket elevator/belt conveyor for onward conveying. These silos can also be built on the top of concrete conical hopper with beams and columns built in situ. Aeration, ventilation, temperature monitoring system as required are all provided to the built hopper bottom silos. Normally these silos are recommended for storage upto 500 tones of grains like paddy having density of less than 550kg/m3.

• Hopper Bottom Silos are multipurpose and are suitable for grain processing plants, animal feed plants, grain milling plants, and poultry houses.
• Hopper Bottom Silos are manufactured in capacities from 20 Tons to 1000 Tons.
• Dynamic Analysis of silo structural stability is carried out considering seismic zone and wind loads of respective areas where the silos will be installed.
• Zincalume steels sheets are used in the manufacturing of the silos, which are able to withstand strength 350Mpa.
• Standard angle for bottom hopper of a silo is 45 degrees. However, the bottom hoppers of angle 50, 55, 60 degrees may also be manufactured on request

KMAL provides on-demand flow of even the toughest materials by eliminating bridging, rat-holes and build-up. Each powerful pulse of the nozzle directs a high-pressure / high-volume, 360-degree burst of compressed air between the material and vessel wall to lift and sweep stagnated material back into the flow stream. The nozzle design ensures an immediate, dust-tight, reseal after each pulse, preventing clogging or material feedback. Available in multiple sizes, featuring design, mounting and material construction options to suit virtually any vessel, process and material, including a Sanitary-Style to meet easy installation and removal requirements for cleaning.

Combined horizontal and vertical conveying is the key function offered by this chain conveyor. Specially shaped chain flights across the entire cross-section of the trough allow for form-fit transport. In particular, the conveyance of sticky materials or transport between critical process steps during which the process itself cannot be interrupted (e.g. oil mills) are typical applications for the Incline Line. This chain conveyor is suitable for throughputs up to 480 t/h