KERONE

Bhayander, Mumbai, Maharashtra

KERONE is specialized in designing and manufacturing of various type of customized Flash dryers also know as Pneumatic/ Flash dryer. We as having over 40 years experience in providing several type of flash dryers for various application. Our expertise with Infrared and traditional flash dryers had made us well versed with the applications where performance of flash dryers can be improved by using Infrared radiator as main source of heating.

Pneumatic/Flash dryer is used mostly commonly removing surface moisture from smaller particles or fine drying such as screen printing at relatively short drying times. Flash dryers manufactured by KERONE is fitted with superior quality of lamp reflector module, digital temperature controller and hot air blowers.

Pneumatic/Flash dryers are appropriate for drying granular, powdery, pasty, and crystalline products. Flash dryers are very useful in drying heat-sensitive products; flash dryers are successfully used in the chemical, food, pharmaceutical, mining, ceramic, and wood industries. To ensure long working life and high efficiency when used for process requirement we manufacture the flash dryer with the materials sourced from our trusted sources and crafted carefully.

General Features

• Height adjustment for heating panel should be parallel to the pallet
• Timer, controller
• Remote start pulse
• Cooling fans with high volume, pressure
• Auto, manual switches
• Digital control panel
• Caster wheels (brake wheels 2 No) nylon wheels
• Distance between pallets to floor lever app.
• Height deviation up to 250 mm from pallet
• All wiring, ducks on the portable system would be nicely done

We manufacture a qualitative range of hot air dryer, that is mainly used for the automobile sticker drying. Widely used in printing industry, these are ideal equipment for screen printed stickers on PVC. Fabricated using the best quality material, these are known for energy efficiency and low operating cost. Incorporated with advanced features, our dryers provides unique air distribution which guarantees uniform drying.

We offer IR Dryer that is a screen printing machine extensively used for table prints. Precision engineered using advanced technology, the machine is appreciated for long working life, abrasion resistance and sturdiness. Digital display with digital keypad is provided and energy costs is reduces by high volume circulation blower.

KERONE is providing quality and cost effective microwave based industrial dryers (#microwavedryer) irrespective of size and complexity. As company we hold total 40 year experience in providing drying and hating solutions. We have served various types of industries with our designed and manufactured microwave industrial drying system from simple to complex; even we hold expertise in providing microwave drying solution for very critical application having no margin of error due highly reactive input materials.KERONE provides complete end to end service from design, manufacturing, erection, commissioning and after installation support. We have been choice of our client due to our commitment towards quality, delivery and technical know-how.

In KERONE, at our research and development wing, we have highly experienced team of professionals who made us equipped with the varied rang of Microwave dryers that can be implemented across different verticals.

• 1. Batch Oven/ Dryers
• 2. Semi Batch Ovens/Dryers.
• 3. Continuous (conveyorised) Oven/Dryers.
• 4. Special purpose customized microwave dryer.

Feature of Microwave Dryers

• High Quality Magnetrons are being used
• PID Indicator/controller for easy to understand and operate user control
• RF/MW choke/timer provision for automatic power control
• Stainless steel chamber designed to avoid any kind of radiations.
• Required electrical & thermal safety features for microwave generator
• Variable frequency (Belt speed control)
• Variable Power output (selectable) up to 100%
• Temperature Control

Advantage

• Microwave heating process is clean.
• Microwave heat penetrates both on the surface as well as internally within the object placed for the Treatment.
• High speed of heating reduces total time of processing.
• Microwave heating process is highly controllable
• Spontaneous ON/OFF control

No time to be wasted for achieving the consistent, efficient drying of material under process have became the common objective every manufacturer and the radio frequency dryer are amongst the new adaptive technologies that actually help to achieve all of them. When a material is placed under the radio frequency fields of radio frequency dryers the internal water molecules of material are energized and the material starts evaporating the water and moisture from within the material, the internal temperature is more than the surface, and the water is evaporated and material becomes dry.

KERONE is holding huge experience in designing, manufacturing and installation of customized Radio frequency(RF) dryers for various industrial applications based on the need and suitability of clients process requirements. The radio frequency (RF) dryers manufactured in KERONE are strictly follow the defined international standards.

Advantages of Radio Frequency Dryers:

• Radio Frequency heats items straightforwardly and through the thickness of the item. This results in quicker drying.
• Radio Frequency heats from inner surface material and not much constraint with its conducting ability.
• No overheating of material under process
• Distinctive materials heat at diverse rates so it is conceivable to high temperature one and only piece of a composite material or to dry a covering without warming the substrate. This enhances item quality by not heating touchy materials.
• Spontaneous ON/OFF control
• Environmental friendly and very clean process
• Radio Frequency Heater/Dryers save operational cost by saving time, energy and increased controlled heating

Feature of Radio Frequency (RF) Heaters:

• Designed to handle wide range of Products
• PLC control with fault identification
• Superior quality processed product at highest rate of production
• Flexible, accurate and effective at low rates of energy utilization
• Meets appropriate regulations all through the world
• Environmental friendly and very clean process
• Batch Type Front opening Radio Frequency (RF) Heater/ dryers
• Conveyorized continuous Radio Frequency (RF) heaters/dryers.

KERONE has designed, built and had made operational various types of Conventional heater and dryers for verity of applications. KERONE is holding 40 years rich experience in helping various industries with their cost effective and efficient conventional dryers strictly designed as per process requirement to achieve high quality output. Conventional dryers are designed to adapt all the parameter of the existing process so as not to compromise with time and quality.

The conventional dryers designed and build by KERONE of high quality. We manufacture various type of conventional dryer

• 1. Batch type
• 2. Conveyorised type
  • With Uniform Temperature Zone
  • With varying temperature Zone
  • Can accommodate multiple types of conveyor mechanism.

Both the type of conventional dryers can be built with multiple technologies such as

General Feature

• Maintenance cost -low
• Construction- Strong Steel
• Installation- Speedy and Easy
• Durability and Efficiency- High
• Control and temperature correction- Smart User interface
• Engineering- Engineered after studying all critical factors
• Functioning- Easy to use and Hassle-free
• Longer service life

We are engaged in manufacturing and exporting of a wide range of Flash Cure, which is equipped with lamp reflector module, digital temperature controller and hot air blowers. These ensure long working life and high efficiency at clients end.

We bring forth for our clients a wide range of Flask Cure Infrared Driers that is manufactured using quality raw material and advanced technology. These are of superior quality and conforms high performance. Our range of driers is widely appreciated by the clients for high efficiency, less power consumption and compact size. Moreover, these can also be customized as per international standards and clients' given specifications.

Umbrella Infrared dryer designed and manufactured at KERONE is one of its kinds for the open/ outdoor heating/ drying applications, the main advantage of the Umbrella type Infrared dryer is its Umbrella structure which enables the Infrared waves to direct on the material under the process. The Umbrella is designed with such material that it should not absorb the Infrared waves emitted by the Infrared emitter place under the Umbrella structure.

Umbrella of the Infrared Umbrella dryer works as director to the Infrared waves. Hence helps in achieving efficient heat transfer, even under the open/outdoor environment.

In radio frequency drying, material is exposed to an electronic field that alternates about 40, 000, 000 times per second. When the field alternates, the water molecules in the material also alternate. The resulting friction causes the water to heat uniformly throughout the product. Radio frequency drying can save energy because only the product itself is heated. Another benefit is that no equipment warm up or cool down is necessary. The technology typically replaces process steam heat.

The RF Web Dryer rapidly removes moisture from the web at low temperatures and prevents the migration of coating solids caused by conventional drying which increases web strength and product quality.

Benefits

• PREFERENTIAL HEATING: Selectively dries products at the wettest sections of the web. The product output will be uniform in moisture content throughout, regardless of the non-uniformity going in.
• INCREASES PRODUCTION THROUGHPUT: Providing instant ON/OFF control, the RF Web Dryer eliminates the heat-up and cool-down times required by conventional dryers. MINIMIZE DRYING TIMES: Rapid volumetric heating eliminates the long dwell time required by conventional heating minimizing the quantity of product in the drying cycle and reduces changeover time.
• NO ACCUMULATION ROLLERS: This dryer eliminates the need for accumulation rollers required by festooned convection and infrared type dryers and saves floor space by generally requiring one-fifth of the floor space needed for hot-air and IR dryers as well as lowering maintenance costs.

Features

• Energy applied by radio waves at a frequency of 40.68 MHz.
• Volumetric heating keeps the temperature low and uniform throughout the web to prevent overheating.

Barriers to Market Acceptance

• price
• risk of failure
• benefits not understood
• priorities not on benefits of new technology
• lack of technology awareness

Applications

Radio frequency drying is often used to dry crackers, cookies, and other snack foods after they've been baked. It can also be used to dry ceramics, synthetic foam, textiles, water-based inks and adhesives in paper products, and fiberglass yarn. Other applications include sterilizing bagged materials and preheating thermoset plastic molding compounds. Drying municipal sludge and timber is being investigated.

Conventional mode of Drying Textiles after they have been dyed is a slow process. Textile industries can increase Throughput and fill orders more prominently using Radio Frequency (RF) Dryers. RF system has capability to accelerate the drying process and shorten production time. RF drying offers High Volume, High speed and High quality drying which is what exactly needed in textile industries. As wet garments of Acrylic, Cotton, Nylon and Polyester Blends pass through the drying chamber , the radio waves vibrates the contained Water molecules million times per second, vaporizing them. Ventilator Fans are used to remove damp air from the Drying Chamber. The dryer system comprises the 125kW industrial high frequency generator in conjunction with a drying chamber incorporating an electrode applicator and air extraction system. The equipment is suitable for drying most types of fibers which have had prior mechanical moisture extraction in either, cone and muff, bump or loose stock form. Many types of fiber can be dried. The machine incorporates a modular polypropylene conveyor band and conveyor system. Because of the RF waves concentrate in the wettest, densest portion of the garments. RF drying has a leveling effect that practically eliminates any problems of uneven shrinkage and over drying. The RF drying times depend on the type of fabric, the percentage of moisture in the fabric going in to the dryer, and the degree of dryness desired.

Advantages

The major advantage is that it gives thorough, consistent drying in less time and also occupies less space. In addition to these following advantages are prominent:

Features

• Energy applied by radio waves at a frequency of 40.68 MHz.
• Volumetric heating keeps the temperature low and uniform throughout the web to prevent overheating.

Barriers to Market Acceptance

Applications

Radio frequency drying is often used to dry crackers, cookies, and other snack foods after they've been baked. It can also be used to dry ceramics, synthetic foam, textiles, water-based inks and adhesives in paper products, and fiberglass yarn. Other applications include sterilizing bagged materials and preheating thermoset plastic molding compounds. Drying municipal sludge and timber is being investigated.

Kerone Umbrella Infrared dryer introduces a new revolution in outdoor heating. IR Umbrella dryer runs on regular household electric current. We offers convenience with simple touch of On/Off. Infrared ray sensors detect umbrellas and activate dryer. We are manufacturing and devloped from galvanized steel and rotates for easy loading. This clothesline has 12 lines and provides 165 feet of drying space. If you do'nt wish to have it as a permanent structure, you can fold down this compact galvanized steel clothes pole and store it until its next use.

The Rotary dryers are made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beam, it represents the oldest continuous and most common high volume dryer used across industries. KERONE is having more than 40 years experience in desinging, manufacturing , erection and commissioning various type of Rotary dryers.The typical arrangement of the rotary dryers are the feed materials passing through a rotating cylinder termed a drum. The cylindrical shell usually constructed from steel plates, slightly inclined, typically 0.3-5 m in diameter, 5-90 m in length and rotating at 1-5 rpm. It is operated in some cases with a negative internal pressure (vacuum) to prevent dust escape.The drum is mounted to large steel rings, termed riding rings, or tires that are supported on fixed roller assemblies. The rotation is accomplished by either a direct drive or chain drive, which demand a cinch gear or cog gear, severally, on the drum. As the dryer rotates, solids are picked up by the flights, lifted for a certain distance around the drum and showered through the air in a cascading curtain. Most of the drying occurs at this time, as the solids are in close contact with the gas. Flight action is also partly responsible for the transport of solids through the drum.

Feature of the Rotary Dryer

• Efficient dryer for drying of materials with high moisture contents.
• Handles a wide size range of materials with extended residence times.
• Design permits highest possible drying temperatures.
• Drying, cooling or calcination.
• High thermal efficiency.

KERONE has been leader in designing, manufacturing, installation and commissioning of Spray dryers various ambits of processes and applications. The spray dryers (IR Dryers) are designed and customized to fit into need of your process need for drying requirement and process plant suitabliity.

Spray drying has been one of the most energy-consuming drying processes, however the spray dryer desinged and build by KERONE is optimised to utilise the energy in very efficient mannes. The Spray dryers has been one that is necessary in production of dairy and food product powders. Basically, spray drying is carried out by atomizing feed liquid into a drying chamber, where the little droplets are submitted to a stream of hot air and convinced to powder particles. As the powder is discharged from the drying chamber, it is passed through a powder/air separator and collected for packaging. Most spray dryers are equipped for primary powder collection at efficiency of about 99.5%, and most can be supplied with secondary collection equipment if necessary.

Salient features of Spray dryers are as follows

• Solutions, suspensions, slurries and pastes, which can be pumped, can be dried on spray dryers. The advantage of spray dryer is rapid and non-contact drying.
• Much higher initial temperature of drying medium can be used.
• High evaporation rates and thermal efficiencies are achieved.
• It can be quickly started and shut down.
• It is capable of handling volatile or inflammable solvents in a closed cycle.

We have gained expertise in manufacturing and export of high velocity web dryers, and available in different widths, lengths, heating areas, motor power and production capacities. These dryers are provided with a series of upper & lower air bars for floatingly suspending a running web as web moves through dryer. They also have a specifically molded chain, flexible & fixed baffle, supporting roller to avoid scrub and color pollution.