Our Products
Our Complete range of products are Pneumatic and Flash Dryer, Drum Dryer, Tunnel Dryer, Hot Air Dryer and ir dryer.
KERONE is specialized in designing and manufacturing of various type of customized Flash dryers also know as Pneumatic/ Flash dryer. We as having over 40 years experience in providing several type of flash dryers for various application. Our expertise with Infrared and traditional flash dryers had made us well versed with the applications where performance of flash dryers can be improved by using Infrared radiator as main source of heating.
Pneumatic/Flash dryer is used mostly commonly removing surface moisture from smaller particles or fine drying such as screen printing at relatively short drying times. Flash dryers manufactured by KERONE is fitted with superior quality of lamp reflector module, digital temperature controller and hot air blowers.
Pneumatic/Flash dryers are appropriate for drying granular, powdery, pasty, and crystalline products. Flash dryers are very useful in drying heat-sensitive products; flash dryers are successfully used in the chemical, food, pharmaceutical, mining, ceramic, and wood industries. To ensure long working life and high efficiency when used for process requirement we manufacture the flash dryer with the materials sourced from our trusted sources and crafted carefully.
General Features
Drum Dryer is a kind of highly efficient, stable and reliable heating drying equipment (dryer), it is designed by Star Trace to dry materials of high moisture or strong stickiness. Rotary dryer has a better performance than tube bundle rotary dryer, blade rotary dryer. Rotary dryer has the features of big capacity, low energy cost and high efficiency.
Application
Application
Tunnel Dryer offered provides for high heating efficiency and successfully support the process demands of low and high temperature drying. Further, the automatic operation support provided by these tunnel dryers as well as requirement of minimal human intervention through optional support of SCADA system also makes these highly preferred by the customers. Some of its features include works on counter-current drying principle for efficient and consistent performance, comes with advanced designed drying modules developed using mild steel for consistent performance, advanced air inlet-outlet ducting support, can be provided with auto door support for minimized manual interference among others.
Other Details
Application
We manufacture a qualitative range of hot air dryer, that is mainly used for the automobile sticker drying. Widely used in printing industry, these are ideal equipment for screen printed stickers on PVC. Fabricated using the best quality material, these are known for energy efficiency and low operating cost. Incorporated with advanced features, our dryers provides unique air distribution which guarantees uniform drying.
We offer IR Dryer that is a screen printing machine extensively used for table prints. Precision engineered using advanced technology, the machine is appreciated for long working life, abrasion resistance and sturdiness. Digital display with digital keypad is provided and energy costs is reduces by high volume circulation blower.
General Features:
KERONE is providing quality and cost effective microwave based industrial dryers (#microwavedryer) irrespective of size and complexity. As company we hold total 40 year experience in providing drying and hating solutions. We have served various types of industries with our designed and manufactured microwave industrial drying system from simple to complex; even we hold expertise in providing microwave drying solution for very critical application having no margin of error due highly reactive input materials.KERONE provides complete end to end service from design, manufacturing, erection, commissioning and after installation support. We have been choice of our client due to our commitment towards quality, delivery and technical know-how.
In KERONE, at our research and development wing, we have highly experienced team of professionals who made us equipped with the varied rang of Microwave dryers that can be implemented across different verticals.
Feature of Microwave Dryers
Advantage
No time to be wasted for achieving the consistent, efficient drying of material under process have became the common objective every manufacturer and the radio frequency dryer are amongst the new adaptive technologies that actually help to achieve all of them. When a material is placed under the radio frequency fields of radio frequency dryers the internal water molecules of material are energized and the material starts evaporating the water and moisture from within the material, the internal temperature is more than the surface, and the water is evaporated and material becomes dry.
KERONE is holding huge experience in designing, manufacturing and installation of customized Radio frequency(RF) dryers for various industrial applications based on the need and suitability of clients process requirements. The radio frequency (RF) dryers manufactured in KERONE are strictly follow the defined international standards.
Advantages of Radio Frequency Dryers:
Feature of Radio Frequency (RF) Heaters:
KERONE has designed, built and had made operational various types of Conventional heater and dryers for verity of applications. KERONE is holding 40 years rich experience in helping various industries with their cost effective and efficient conventional dryers strictly designed as per process requirement to achieve high quality output. Conventional dryers are designed to adapt all the parameter of the existing process so as not to compromise with time and quality.
The conventional dryers designed and build by KERONE of high quality. We manufacture various type of conventional dryer
Both the type of conventional dryers can be built with multiple technologies such as
General Feature
We are engaged in manufacturing and exporting of a wide range of Flash Cure, which is equipped with lamp reflector module, digital temperature controller and hot air blowers. These ensure long working life and high efficiency at clients end.
We bring forth for our clients a wide range of Flask Cure Infrared Driers that is manufactured using quality raw material and advanced technology. These are of superior quality and conforms high performance. Our range of driers is widely appreciated by the clients for high efficiency, less power consumption and compact size. Moreover, these can also be customized as per international standards and clients' given specifications.
Umbrella Infrared dryer designed and manufactured at KERONE is one of its kinds for the open/ outdoor heating/ drying applications, the main advantage of the Umbrella type Infrared dryer is its Umbrella structure which enables the Infrared waves to direct on the material under the process. The Umbrella is designed with such material that it should not absorb the Infrared waves emitted by the Infrared emitter place under the Umbrella structure.
Umbrella of the Infrared Umbrella dryer works as director to the Infrared waves. Hence helps in achieving efficient heat transfer, even under the open/outdoor environment.
Tray Dryer is used for the best drying results in conventional process.It is a double walled cabinet with one or two doors.The gap between two walls is filled with high density fibre glass wool insulation material to avoid heat transfer.Door are provided with gaskets.Stainless steel trays are placed are placed on the movable trolleys.
Dynamically balanced axial flow type blower fans are provided air circulation in the drying chamber during process.Machine is provided with control panel board with process timer.Digital temperature controller cum indicator etc.
Capacity 6, 12, 24, 48, 96 192 trays.
Satndard & GMP models anailable SS 304/SS316/MS internal & externals.
Stainless steel tray in S.S. 304/S.S. 316 Quality.
SALIENT FEATURES :
All stainless steel 304/316/316L construction for pharmaceutical application or external mild steel with SS internal parts. Electric /Steam / Thermic Fluid heating
Control panel board with process timer.(Circular chart recorder can be provided on demand at extra cost.) Sturdy trolleys with castor wheels. Air filter at inlet. (Hepe filter can be provided on demand a extra cost). Easy accessibility of impellers for cleaning.
The exhaust duct, blower & air inlet filters can be custom built to keep out the production area with suitable ducting.
In radio frequency drying, material is exposed to an electronic field that alternates about 40, 000, 000 times per second. When the field alternates, the water molecules in the material also alternate. The resulting friction causes the water to heat uniformly throughout the product. Radio frequency drying can save energy because only the product itself is heated. Another benefit is that no equipment warm up or cool down is necessary. The technology typically replaces process steam heat.
The RF Web Dryer rapidly removes moisture from the web at low temperatures and prevents the migration of coating solids caused by conventional drying which increases web strength and product quality.
Benefits
Features
Barriers to Market Acceptance
Applications
Radio frequency drying is often used to dry crackers, cookies, and other snack foods after they've been baked. It can also be used to dry ceramics, synthetic foam, textiles, water-based inks and adhesives in paper products, and fiberglass yarn. Other applications include sterilizing bagged materials and preheating thermoset plastic molding compounds. Drying municipal sludge and timber is being investigated.
Conventional mode of Drying Textiles after they have been dyed is a slow process. Textile industries can increase Throughput and fill orders more prominently using Radio Frequency (RF) Dryers. RF system has capability to accelerate the drying process and shorten production time. RF drying offers High Volume, High speed and High quality drying which is what exactly needed in textile industries. As wet garments of Acrylic, Cotton, Nylon and Polyester Blends pass through the drying chamber , the radio waves vibrates the contained Water molecules million times per second, vaporizing them. Ventilator Fans are used to remove damp air from the Drying Chamber. The dryer system comprises the 125kW industrial high frequency generator in conjunction with a drying chamber incorporating an electrode applicator and air extraction system. The equipment is suitable for drying most types of fibers which have had prior mechanical moisture extraction in either, cone and muff, bump or loose stock form. Many types of fiber can be dried. The machine incorporates a modular polypropylene conveyor band and conveyor system. Because of the RF waves concentrate in the wettest, densest portion of the garments. RF drying has a leveling effect that practically eliminates any problems of uneven shrinkage and over drying. The RF drying times depend on the type of fabric, the percentage of moisture in the fabric going in to the dryer, and the degree of dryness desired.
Advantages
The major advantage is that it gives thorough, consistent drying in less time and also occupies less space. In addition to these following advantages are prominent:
Features
Barriers to Market Acceptance
Applications
Radio frequency drying is often used to dry crackers, cookies, and other snack foods after they've been baked. It can also be used to dry ceramics, synthetic foam, textiles, water-based inks and adhesives in paper products, and fiberglass yarn. Other applications include sterilizing bagged materials and preheating thermoset plastic molding compounds. Drying municipal sludge and timber is being investigated.
In today's time, in the paper industry has undergone tremendous change and the conventional drying method has been replaced by high intensity electrical infrared drying and coating. The high intensity infrared drying is able to evaporate eight to ten times more water the conventional drying method per square meter than the conventional method. This has given way to fast immobilization, improved quality, space saving and simplified sheet run. The final outcome is remarkable increase in production.
What is Infrared?The electromagnetic energy that falls between ultraviolet and microwave energy in the spectrum. The heating effectiveness is governed by emitter temperature, emitter emissivity, paper emissivity and the emitter surface area.
The highly penetrating infrared energy has much higher drying rate in comparison to convection (Hot air dryer) or conduction (Steam cylinders).
Kerone Umbrella Infrared dryer introduces a new revolution in outdoor heating. IR Umbrella dryer runs on regular household electric current. We offers convenience with simple touch of On/Off. Infrared ray sensors detect umbrellas and activate dryer. We are manufacturing and devloped from galvanized steel and rotates for easy loading. This clothesline has 12 lines and provides 165 feet of drying space. If you do'nt wish to have it as a permanent structure, you can fold down this compact galvanized steel clothes pole and store it until its next use.
The Rotary dryers are made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beam, it represents the oldest continuous and most common high volume dryer used across industries. KERONE is having more than 40 years experience in desinging, manufacturing , erection and commissioning various type of Rotary dryers.The typical arrangement of the rotary dryers are the feed materials passing through a rotating cylinder termed a drum. The cylindrical shell usually constructed from steel plates, slightly inclined, typically 0.3-5 m in diameter, 5-90 m in length and rotating at 1-5 rpm. It is operated in some cases with a negative internal pressure (vacuum) to prevent dust escape.The drum is mounted to large steel rings, termed riding rings, or tires that are supported on fixed roller assemblies. The rotation is accomplished by either a direct drive or chain drive, which demand a cinch gear or cog gear, severally, on the drum. As the dryer rotates, solids are picked up by the flights, lifted for a certain distance around the drum and showered through the air in a cascading curtain. Most of the drying occurs at this time, as the solids are in close contact with the gas. Flight action is also partly responsible for the transport of solids through the drum.
Feature of the Rotary Dryer
KERONE has been leader in designing, manufacturing, installation and commissioning of Spray dryers various ambits of processes and applications. The spray dryers (IR Dryers) are designed and customized to fit into need of your process need for drying requirement and process plant suitabliity.
Spray drying has been one of the most energy-consuming drying processes, however the spray dryer desinged and build by KERONE is optimised to utilise the energy in very efficient mannes. The Spray dryers has been one that is necessary in production of dairy and food product powders. Basically, spray drying is carried out by atomizing feed liquid into a drying chamber, where the little droplets are submitted to a stream of hot air and convinced to powder particles. As the powder is discharged from the drying chamber, it is passed through a powder/air separator and collected for packaging. Most spray dryers are equipped for primary powder collection at efficiency of about 99.5%, and most can be supplied with secondary collection equipment if necessary.
Salient features of Spray dryers are as follows
We have gained expertise in manufacturing and export of high velocity web dryers, and available in different widths, lengths, heating areas, motor power and production capacities. These dryers are provided with a series of upper & lower air bars for floatingly suspending a running web as web moves through dryer. They also have a specifically molded chain, flexible & fixed baffle, supporting roller to avoid scrub and color pollution.