KEJE THERMOWELD EQUIPMENTS PVT.LTD.

Bhosari Midc, Pune, Maharashtra

Heating Elements 15 Kva For Annealing With Water Sprinkles To Form In Various Shapes And Coils.

Salient Features

• All Operational Controls - Air, Water And Solid State Electronic - Are Machine Mounted, For Easy Access, Safe And Simple Maintenance.
• Weld Sequence Controller, Sophisticated Quartz Timer With Squeeze, Weld, Hold And Off Timings With Single/repeat Cycle Facility, Weld Timing Being Controlled By Thyristor Circuit, Heat Controllable From 5% To 95%.
• Electrode Cushion Control Adjusts The Descent Of The Upper Electrode To Any Desired Speed And Completely Eliminates 'hammer Blow'.
• Sturdy Ram Assembly Permits High Speed Operation.

SPECIAL FEATURES

• Thyristor controlled electronic timer with electronic heat control, to give heavy duty high speed operation, providing smooth, stepless and accurate adjustment of the welding current.
• High quality roller bearings carrying the roller shafts, guaranteed longer-life of the roller heads.
• Leak proof joints at much lower costs than conventional welding.

Advantages

By employing Metal gathering many of the well known technical limitations and disadvantages of mechnical upsetting can be overcomed.

• Simultaneous heating and forming in one machine.
• Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. no longer applies. The modern engine valve has an upset length of up to 20 x dia. and lengths of upto 40 x dia. are commonly electro-upset.
• No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
• No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
• Always ready for instant use, no warm up period.
• Energy efficient, about 0.35 - 0.40 kwh / kg.
• Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
• No environmental pollution by emission of heat, fume or exhaust gas.
• Free upsets can be finished forged without re-heating and so save time and energy.
• Consistant heating temperature through the use of thyristor control.
• Optimal grainflow and fault free surface. The unheated bar length remains unchanged.a

Anti Roller Bars

Heating with 3 phase Dc upto 300 Kva upto 1000C and lifting and dropping on conveyor chain for quenching in oil tank for heat treatment. Can also be used for heating & bending.

ADVANTAGES

• Lower energy consumption.
• Immediate start of heating operation.
• Low scale formation.
• No decarburization of the skin.
• Good soaking of the bars.
• Compact design, smaller outer dimensions.
• No foundations required.
• Shorter heating times with high temperature precision.
• No Pollution

INDUCTION RING HEATER

Induction Ring Heater 75 Kva At Supply Frequency For Flanges., Starter Rings For Resizing And Stress Relieving Bearing Recesses For Expansion And Fitting.

Higher Kva (Upto 250 Kva )

Application

Include Railway Tyres