Keepsake Engineering Consultancy Private Limited

Gota, Ahmedabad, Gujarat

In Ceramic coating, the feedstock material is fed continuously to the tip of the spray gun where it is melted in a fuel gas flame and propelled to the substrate in a stream of atomizing gas. Common fuel gas is acetylene. Air is typically used as the atomization gas.

Ceramic Coating can Improve Protection from Wear and are used for a wide range of Application in Paper Industries, Steel Industries, Textile Industries, Power Plants and Many More.

In Ceramic coating, the feedstock material is fed continuously to the tip of the spray gun where it is melted in a fuel gas flame and propelled to the substrate in a stream of atomizing gas. Common fuel gas is acetylene. Air is typically used as the atomization gas.

Carbide coatings are typically used for wear resistance to abrasion, erosion, galling, and fretting. Most “carbide” coatings are applied by HVOF to achieve the densest and most well-bonded coatings available by thermal spray. For Higher Thickness, Weld Overlay of TIG, MIG or PTA or LASER process severe process application.

There are several different chemistries of “carbide” coatings including:Types of Carbide CoatingsTungsten Carbide/CobaltTungsten Carbide/Nickel-ChromeChrome Carbide/Nickel-ChromeTungsten Carbide/Cobalt/Chromium
Carbide Coatings Resist:FrettingSliding WearErosionAbrasionGallingSome Impact
Benefits of Carbide CoatingsHigh Hardness, Durability And ToughnessAbrasion And Erosion ResistanceSome Corrosion ResistanceFretting ResistanceAnti-Galling PropertiesLong Lasting Traction Surface application.

Tungsten Carbide Coatings are used in many wear applications like Abrasions, Erosion comes into the picture with various industrial components. The materials applied with this process give an extremely good life compared to not using them. This is an economical solution where maintenance cost, Components cost, and manufacturing cost go high.

While tungsten carbide is a hard, brittle ceramic it is typically combined with Nickel, Cobalt and/or Chrome when used as a coating. This Cermet composite coating combines the ductility of the metallic material with the high hardness of the ceramic tungsten carbide which results in the excellent properties associated with this coating.

Tungsten carbide can be applied using various processes including the detonation gun (d-gun) and high-velocity oxygen fuel (HVOF).

Additionally, the HVOF thermal spray process results in relatively customizable coatings because the wear resistance, strength, and hardness depend on the volume fraction and grain size of the particles and on the types and ratios of the metallic binder used. This allows you to adapt the hardness and other properties of the carbide coatings to meet specific needs for a given item.

Keepsake Engineering Consultancy Pvt. Ltd. provides excellent coating for shaft reclamation. We provide SS 304 coating over shaft which is a low temperature coating which does not affect the base material properties and doesn't distort the shaft.

We are Service Provider of a wide range of services which include bearing journal coating, high velocity arc spray coating on furnace elbow, metal spray coating, metalizing, spray metalizing service and copper spray metallizing.

Keepsake Engineering Consultancy Private Limited is a reliable company for thermal spray coating services.

Thermal spray coating is a cost-effective way to protect critical components from wear, corrosion, fatigue, oxidation and high temperatures. It can be used to extend the service life and improve the performance of new parts before they go into operation, as well as restore worn parts.

Our versatile thermal spray coating processes can apply a wide range of materials at different spray rates and coating thicknesses to meet your unique specifications. With our multi-axis robots and automated systems, we can create uniform thermal spray coatings on the most complex of geometries, delivering a high-quality coating that can withstand the harshest operating environments. High-temperature oxides, tungsten-carbide, chromium-carbide and copper-nickel-indium are just a few of the materials we can apply using one of our thermal spray technologies.

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Vessel hard-facing by Coating/welding Service is rapidly emerging as a corrosion-resistant, chemical-resistant, Wear like abrasion, and erosion-resistant lining material to suit specific working conditions with reference to temperature, the type of materials, etc. Various grades of coating like ceramic, carbide, Hastalloy & peek, etc are available. The advantage of coating/weld lining is that along with this material can be fabricated into vessels, tanks, ducts, hoods, piping, impellers, housings, etc.