The challengeContinually securing the correct operating position for fixtures and robotic tools such as welding torches and milling tools. The solutionThe Advintec TCP tool calibration system calibrates the tool or fixture electronically in up to six dimensions. The robot program is automatically corrected by the measured variations and ensures that the tool always operates at the correct position. Advintec TCP is a high-precision calibration system that can be used for all robot types and most robotic tools, making it independent of specific manufacturers. Your benefitCorrection takes place directly and automatically in the ongoing production process. Advantages at a glance

• Automatic absolute calculation of robotic tools and fixtures
• Auto-commissioning and ease of use
• Simplified Integrationin the production line due to small footprint
• Robust sensor available in two sizes
• Multi-sensor-system(connection of additional sensors possible)
• Connection of the calibration system to the robot controller, i.e. the calibration procedure takes place in an evaluation unit and transfers correction values to the robot controller

KAY VYBIN CORPORATION, offers a fine, complete repair serviceof cables or for outer cover replacement where this is the only work necessary. Repair:Cables returned for repair can be accepted only when transportation charges are PRE-PAID. Returned cables will be partially dis-assembled for inspection.KAY VYBINperforms an inspection report on all returned cables. The customer is then notified as to the repair or replacement charges and work to be done. If the customer decides not to continue with the work, the cable(s) will not be re-assembled or returned. We do not repair Air-Cooled jumper cables or Laminated Shunts. Rebuilding or Replacement:If our inspection indicates returned cables are not suitable for a "recover" - meaning all or part of the nonferrous metals are unable to be reused, the nonferrous metals will be weighed and a credit based on current recycle value of nonferrous metals shall be provided to you.**Pricing will beprovided for all cables based on our ability to either simply recover them with new hose and bands or**Pricing will be provided for a rebuild meaning pricing will factor inthe nonferrous metals (terminal ends and braided rope) that needs to be replaced.Note: A rebuild is essentially and for the most part a new cable and pricingwill be closer to that of a new cable; however, we do provide, as stated, credits toward recyclable materials.

Symmetrical Blades:

• Perfect guidance of the tips.
• No vibration during dressing.
• Diameter of the lens guaranteed circular Tol+-0, 1mm.

• Chip thickness controlled by AMDP design, not by clamping force of the welding gun.

• Less investment.
• Less running costs.
• Keep welding line capacity.

1. Little impedance and little reactance drop.
2. High flexibility for good working efficiency.
3. High resistance to repeating kicks and bending caused by electro-magnetic forceinduced by welding current and welding operation, and accordingly long life.
4. Excellent cooling effect even in continued welding operation.
5. Easy check, replacement, and maintenance.
6. Covering of good pressure resistance, heat resistance, and wear resistance.
7. The Kickless cable is consumable part and required to be inexpensive.
8. Long cable life reduces cable cost per weld - the true measure of cable cost.

• Normal Hose
• Bellow Hose

Kay Vybin water cooled jumpers or sub cables are flexible rope type secondary connectors, assembled with high conductivity terminals. They are sheathed with reinforced abrasion and oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable, thus permitting the cable to operate under conditions of acute bending without obstructing the water flow.

eatures:The swivels with Tool changer combine the best of both worlds to maximize your flexibility and productivity. Proven and Robust design ensures the highest possible reliability without limiting the robots performance or working range. These products are the obvious choice in applications that involve several welding guns or material handling tools and a lot of robot movement. The patented locking device TrueConnect has a unique design distributing the torque in all directions. It provides absolute positioning reliability and is especially forgiving on alignment when docking. The electrical pin connectors lined-up automatically to decrease wear and tear an increase lifespan. Advantages:

• No limit to axis 6
• Air, Electrical signals, Field bus from axis 6 to the tool
• Also water, 200 A Weld power and Servo motor power & signal
• Integrated automatic tool changer makes a compact system

Features:

• Measuring forces are digitally displayed successively.
• To ensure accuracy, measured value is displayed per every half second based on the average value of sampling in 64times/sec.
• "HOLD" function allows any measured value to hold on in the display.
• The unit can memorize maximum load during measurement and its value is displayed after measurement.
• Auto-Zero reset function for easy operation without making zero adjustment.
• Dry batteries (UM-3x2) are used for power source which support easy handling.
• Auto-power off function for saving power consumption.
• Alert of battery replacement is indicated in the display.

Features:

• Seven types of variations fitted to the weld force.
• Unit of gauge by the international standard N (Newton).
• Compact, light weight and easy handling.
• Insulated body to protect from weld current even by mistake.
• "Maximum Value Pointer" to hold at the maximum point.
• SP-241N has a flexible neck bendable to U-form.
• Carrying case is furnished for easy handling & storage.

Features:

• Robot System Products Tool Changers are gives maximum flexibility to your robot. With low weight, Compact & robust design and high safety features, they continuously perform tool changing operations on a daily basis.
• The patented locking device TrueConnect has a unique design distributing the torque in all directions. It provides absolute positioning reliability and is especially forgiving on alignment when docking. The electrical pin connectors lined-up automatically to decrease wear and tear an increase lifespan.

• Fast Docking < 20 mm docking stroke
• Forgiving locking device lines up automatically
• Robust designs for high torque applications
• Low maintenance
• 3D CAD models for Rob CAD systems.

Being a pioneer in manufacturing Resistance Welding Cables in India & a market leader for these cables, Kay Vybin has decided to serve their customers with more range of weld shop consumables specially copper consumables like cap tips, electrodes, shanks, adaptors etc as per customers requirement. Having a well-equipped in house manufacturing facilities for these copper items as well as the production & technical expertise, Kay Vybin has already manufactured more than 100 types of different shanks & adaptors & they are successfully running at our esteemed customers plants like FORD (Sanand), Tata Motor vendors (Pune), etc.

The Luvata Z-Trode cap electrode is cold-formed from CDA Alloy 15000 zirconium copper. The combination of advanced copper metallurgy and our cold-forming technology gives you an electrode that outperforms conventional electrodes.

• Reduction or even elimination of weld Spatters
• No Sticking
• No Mushrooming
• Requires Less Energy

• Reduces Downtime
• Produces smooth Start-ups
• Most Cost effective electrode
• Z-Trodes physical properties

LEONI has completely redesigned the LSH guided robot Dresspack solution to be more reliable, compact and flexible, thus making the LSH 3 the most innovative Dresspack solution in the global market today. Its intelligent and extremely compact design minimize one of the most common causes of error for robot power supply collision with interfering contours. This benefit in combination with extremely durable materials and proven components creates maximum clearance with a close-fitting Dresspack on the robot arm. The LSH 3s benefits include:

• Compact design: fewer interfering contours and lower risk of collision
• Significantly reduced volume, overall weight and length
• Maximum flexibility for Dresspack routing
• Compatibility with all LSH versions, without the need for any additional programming
• Compatible to corrugated and smooth yellow tube Umbilicals
• Significantly faster replacement of Dresspacks in comparison with earlier models
• No maintenance on the retraction element required
• All components are subjected to extensive field testing

Features: Model SP-3110 is handy type welding current meter, which measures welding Current and weld time for spot welding, and digitally displays the result of Measurements, which can be simultaneously printed by the built-in printer.

Nitrode Composite isa hybrid of the two most commonresistant weldingalloys -Glidcop C15760 insert or core (GM Cupal material) and Zirconium C15000 jacket (Z-trode) that delivers a non-stick welding surface for ease of start up. Advantages

• Reduces the overall cost of welding
• Weld quality is maintained at a high level
• No adjustments to welding parameters required

Features: The model AMS-1070M measures an increase in DC resistance due to deterioration of the secondary cable or Kickless Cable and also detects an abnormality in the secondary circuit caused by insufficient bolting or oxidizing of the contact surface.

To meet the connector needs in resistance welding Kay Vybin offers a broad variety of secondary connectors. Each cable or secondary shunt is designed and built to perform with maximum efficiency and economy in its intended application.Kay Vybin air cooled jumpers are required to electrically connectdistant points which move in relation to each other. Such as : (a) The movable gun-arm of certain types of welding guns to KayVybin cable. (b) On multiple spot welding machines. KAY VYBIN air-cooled jumpers are extra-flexible rope type secondary conductors, with connectors, swage-formed on each end for maximum flexibility and cooling.The standard terminal width is 32 mm. if a wide terminal is required, please specify when ordering.

The challengeContinually securing the correct operating position for fixtures and robotic tools such as welding torches and milling tools. The solutionThe Advintec TCP tool calibration system calibrates the tool or fixture electronically in up to six dimensions. The robot program is automatically corrected by the measured variations and ensures that the tool always operates at the correct position. Advintec TCP is a high-precision calibration system that can be used for all robot types and most robotic tools, making it independent of specific manufacturers. Your benefitCorrection takes place directly and automatically in the ongoing production process. Advantages at a glance

• Automatic absolute calculation of robotic tools and fixtures
• Auto-commissioning and ease of use
• Simplified Integrationin the production line due to small footprint
• Robust sensor available in two sizes
• Multi-sensor-system(connection of additional sensors possible)
• Connection of the calibration system to the robot controller, i.e. the calibration procedure takes place in an evaluation unit and transfers correction values to the robot controller

KAY VYBIN CORPORATION, offers a fine, complete repair serviceof cables or for outer cover replacement where this is the only work necessary. Repair:Cables returned for repair can be accepted only when transportation charges are PRE-PAID. Returned cables will be partially dis-assembled for inspection.KAY VYBINperforms an inspection report on all returned cables. The customer is then notified as to the repair or replacement charges and work to be done. If the customer decides not to continue with the work, the cable(s) will not be re-assembled or returned. We do not repair Air-Cooled jumper cables or Laminated Shunts. Rebuilding or Replacement:If our inspection indicates returned cables are not suitable for a "recover" - meaning all or part of the nonferrous metals are unable to be reused, the nonferrous metals will be weighed and a credit based on current recycle value of nonferrous metals shall be provided to you.**Pricing will beprovided for all cables based on our ability to either simply recover them with new hose and bands or**Pricing will be provided for a rebuild meaning pricing will factor inthe nonferrous metals (terminal ends and braided rope) that needs to be replaced.Note: A rebuild is essentially and for the most part a new cable and pricingwill be closer to that of a new cable; however, we do provide, as stated, credits toward recyclable materials.

Symmetrical Blades:

• Perfect guidance of the tips.
• No vibration during dressing.
• Diameter of the lens guaranteed circular Tol+-0, 1mm.

• Chip thickness controlled by AMDP design, not by clamping force of the welding gun.

• Less investment.
• Less running costs.
• Keep welding line capacity.

1. Little impedance and little reactance drop.
2. High flexibility for good working efficiency.
3. High resistance to repeating kicks and bending caused by electro-magnetic forceinduced by welding current and welding operation, and accordingly long life.
4. Excellent cooling effect even in continued welding operation.
5. Easy check, replacement, and maintenance.
6. Covering of good pressure resistance, heat resistance, and wear resistance.
7. The Kickless cable is consumable part and required to be inexpensive.
8. Long cable life reduces cable cost per weld - the true measure of cable cost.

• Normal Hose
• Bellow Hose

Kay Vybin water cooled jumpers or sub cables are flexible rope type secondary connectors, assembled with high conductivity terminals. They are sheathed with reinforced abrasion and oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable, thus permitting the cable to operate under conditions of acute bending without obstructing the water flow.

eatures:The swivels with Tool changer combine the best of both worlds to maximize your flexibility and productivity. Proven and Robust design ensures the highest possible reliability without limiting the robots performance or working range. These products are the obvious choice in applications that involve several welding guns or material handling tools and a lot of robot movement. The patented locking device TrueConnect has a unique design distributing the torque in all directions. It provides absolute positioning reliability and is especially forgiving on alignment when docking. The electrical pin connectors lined-up automatically to decrease wear and tear an increase lifespan. Advantages:

• No limit to axis 6
• Air, Electrical signals, Field bus from axis 6 to the tool
• Also water, 200 A Weld power and Servo motor power & signal
• Integrated automatic tool changer makes a compact system

Features:

• Measuring forces are digitally displayed successively.
• To ensure accuracy, measured value is displayed per every half second based on the average value of sampling in 64times/sec.
• "HOLD" function allows any measured value to hold on in the display.
• The unit can memorize maximum load during measurement and its value is displayed after measurement.
• Auto-Zero reset function for easy operation without making zero adjustment.
• Dry batteries (UM-3x2) are used for power source which support easy handling.
• Auto-power off function for saving power consumption.
• Alert of battery replacement is indicated in the display.

Features:

• Seven types of variations fitted to the weld force.
• Unit of gauge by the international standard N (Newton).
• Compact, light weight and easy handling.
• Insulated body to protect from weld current even by mistake.
• "Maximum Value Pointer" to hold at the maximum point.
• SP-241N has a flexible neck bendable to U-form.
• Carrying case is furnished for easy handling & storage.

Features:

• Robot System Products Tool Changers are gives maximum flexibility to your robot. With low weight, Compact & robust design and high safety features, they continuously perform tool changing operations on a daily basis.
• The patented locking device TrueConnect has a unique design distributing the torque in all directions. It provides absolute positioning reliability and is especially forgiving on alignment when docking. The electrical pin connectors lined-up automatically to decrease wear and tear an increase lifespan.

• Fast Docking < 20 mm docking stroke
• Forgiving locking device lines up automatically
• Robust designs for high torque applications
• Low maintenance
• 3D CAD models for Rob CAD systems.

Being a pioneer in manufacturing Resistance Welding Cables in India & a market leader for these cables, Kay Vybin has decided to serve their customers with more range of weld shop consumables specially copper consumables like cap tips, electrodes, shanks, adaptors etc as per customers requirement. Having a well-equipped in house manufacturing facilities for these copper items as well as the production & technical expertise, Kay Vybin has already manufactured more than 100 types of different shanks & adaptors & they are successfully running at our esteemed customers plants like FORD (Sanand), Tata Motor vendors (Pune), etc.

The Luvata Z-Trode cap electrode is cold-formed from CDA Alloy 15000 zirconium copper. The combination of advanced copper metallurgy and our cold-forming technology gives you an electrode that outperforms conventional electrodes.

• Reduction or even elimination of weld Spatters
• No Sticking
• No Mushrooming
• Requires Less Energy

• Reduces Downtime
• Produces smooth Start-ups
• Most Cost effective electrode
• Z-Trodes physical properties

LEONI has completely redesigned the LSH guided robot Dresspack solution to be more reliable, compact and flexible, thus making the LSH 3 the most innovative Dresspack solution in the global market today. Its intelligent and extremely compact design minimize one of the most common causes of error for robot power supply collision with interfering contours. This benefit in combination with extremely durable materials and proven components creates maximum clearance with a close-fitting Dresspack on the robot arm. The LSH 3s benefits include:

• Compact design: fewer interfering contours and lower risk of collision
• Significantly reduced volume, overall weight and length
• Maximum flexibility for Dresspack routing
• Compatibility with all LSH versions, without the need for any additional programming
• Compatible to corrugated and smooth yellow tube Umbilicals
• Significantly faster replacement of Dresspacks in comparison with earlier models
• No maintenance on the retraction element required
• All components are subjected to extensive field testing

Features: Model SP-3110 is handy type welding current meter, which measures welding Current and weld time for spot welding, and digitally displays the result of Measurements, which can be simultaneously printed by the built-in printer.

Nitrode Composite isa hybrid of the two most commonresistant weldingalloys -Glidcop C15760 insert or core (GM Cupal material) and Zirconium C15000 jacket (Z-trode) that delivers a non-stick welding surface for ease of start up. Advantages

• Reduces the overall cost of welding
• Weld quality is maintained at a high level
• No adjustments to welding parameters required

Features: The model AMS-1070M measures an increase in DC resistance due to deterioration of the secondary cable or Kickless Cable and also detects an abnormality in the secondary circuit caused by insufficient bolting or oxidizing of the contact surface.

To meet the connector needs in resistance welding Kay Vybin offers a broad variety of secondary connectors. Each cable or secondary shunt is designed and built to perform with maximum efficiency and economy in its intended application.Kay Vybin air cooled jumpers are required to electrically connectdistant points which move in relation to each other. Such as : (a) The movable gun-arm of certain types of welding guns to KayVybin cable. (b) On multiple spot welding machines. KAY VYBIN air-cooled jumpers are extra-flexible rope type secondary conductors, with connectors, swage-formed on each end for maximum flexibility and cooling.The standard terminal width is 32 mm. if a wide terminal is required, please specify when ordering.