Electrocoating, which is also referred to as electro deposition, electrophoretic deposition, CED Coating, CED Painting or electropainting, is an organic finishing process that uniformly applies thin-film primers and one-coat finishes to metallic substrates. Electrocoating resembles electroplating in that it utilizes an electrical current to deposit a coating onto substrates. However, electrocoating deposits water born paint onto substrates rather than metal ions. The overall process consists of four main process steps: Pre-treating, Electrocoating, Rinsing, and Baking. The electrocoating process may be anodic or cathodic, depending on the charge applied the substrate. Although the processes are virtually the same, properties of the resultant coating are dissimilar. Anodic systems, which were the first to be used for electrocoating, apply paint to positively charged substrates. The negatively charged pigment and resin particles deposit onto the substrate (anode). One disadvantage of this process is that substrate metals dissolve and become incorporated into the coating, which affects surface properties. Cathodic electrocoating deposits paint onto negatively charged substrates and offers several advantages over anodic electrocoating. For example, metal dissolution of the substrate does not occur, cathodic electrocoating has the ability to deposit over contaminants, corrosion resistance is improved, and a better color consistency occurs over welded areas.

High capacity poly, steel, and stainless steel barrels improve productivity and quality. Our cylindrical platingbarrel designs provide 18% more capacity than polygonal types. Consistent part-to-anode spacing speeds the plating process. They also provide more consistent plating through custom tumbler rib placement

Zinc electroplating is one of the most popular methods that are used all around for the purpose of electroplating. It is a very cost-effective process, and is mostly used to provide a protective coating to metallic substances such as nuts, bolts, fasteners, automotive parts, and many other hardware items. Besides this benefit, the use of zinc also improves the overall appearance of the metals, by giving them a variety of colors, a clean look, brightness, and a nice glowing shine. Fully Automatic Plating is used in the metal finishing carrying components held commonly in Racks or Barrel Automatic Plants are direct savings in labour cost. Better process application and production control, improved solution maintenance and quality control.

Kamal Envirotech supplies complete ElectrocoatCED Coating Ultrafilter systems.Ultrafiltration is a process for separating a portion of the low molecular weight component of the paint bath from the main paint stream. In electro coat paint systems, the permeate produced by the ultra-filter contains water and paint solubilizers. The permeate is used in the paint line rinse section. This recycling method provides a closed-loop rinse system for recovering paint drag-out. The permeate can also be diverted to drain to control the conductivity of the paint. Impurities that might come due to pre-treatment like salt, solubilizers etc. can also be removed by ultrafiltration. Depending on the Molecular Weight Cut Off (MWCO) of the membrane used, macromolecules may be purified, separated, or concentrated in either fraction.

All Tanks are provided with : - Rim on top, made of parent material. - Sloping bottom to provide ease of cleaning. - Adjustable leg supports for proper alignment (Optional). - Cast Iron PPV blocks for flight bar location resting. - Electrolytic tanks with Copper Alloy V blocks. - All MS tanks are provided with thermal insulation of 40 mm thick glass wool covered with 16 gauge M.S. sheets. - Fume extraction is by means of lip ducts provided on the rim of the tank, constructed out of 3 mm thick PVC covered with 2 mm thick FRP. - All bus bars are made from suitable cross section of electrolytic grade copper.

Kamal Envirotech are manufacturer and supplier of Anode Cell for ElectrocoatCED Coating in a wide variety of qualities, dimensions and options; the ideal mix of product properties can be optimized for each individual electrocoat plant. Kamal Tubular Anode Cells combines maximum anode cell operating efficiency by using Anolyte Circulation System. Anolyte Circulation Systems circulate the anolyte across the anode which maintains chemical balance in paint bath by removing paint acid and other anions in the paint bath.