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Red clay brick, "The traditional bricks" are man-made materials that are widely used in building, civil engineering work and landscape design. Red clay Bricks are produced with best quality filtered soil & sweet water and fired by coal at a high temperature. Size of our bricks is standard by ensuring that you get most out of the money spent. Red clay bricks are typically used for building the decorative arch and optional sides around the oven vent and vent landing, and can be used for any decorative feature. Clay bricks have the natural and warm colours of burnt clay which are permanent and resist fading. As wall materials, clay bricks make walls heavy and dense and conduct heat slowly.
Red clay brick, "The traditional bricks" are man-made materials that are widely used in building, civil engineering work and landscape design. Red clay Bricks are produced with best quality filtered soil & sweet water and fired by coal at a high temperature. Size of our bricks is standard by ensuring that you get most out of the money spent. Red clay bricks are typically used for building the decorative arch and optional sides around the oven vent and vent landing, and can be used for any decorative feature. Clay bricks have the natural and warm colours of burnt clay which are permanent and resist fading. As wall materials, clay bricks make walls heavy and dense and conduct heat slowly.
Red Clay bricks are also classified in the category of solid clay paving bricks. These come into existence after hard firing in the kilns that are computer controlled.
The red clay bricks also simply called the bricks can be used for pavement and building constructions throughout world. These are generally in the category of flat bricks that are bonded so that there will be an increase in strength in the structures. There is use of different category of red clay bricks and the size varies. The red clay bricks come in the category of common burnt clay bricks.
RoleRed clay bricks have the immense role in the various construction projects of India. These are durable and versatile building material and carry the load bearing capacity. These have low energy impact and high thermal mass. These are very good example for the sustainable and long time strength for the constructions. These bricks are in big demand in India and the demand will never become less till the construction is going on.
Difference between Fly Ash Bricks and Red Clay Bricks
Advantages
| Properties | Red Clay Bricks |
| Size | 220 X 110 X 70 mm (Size may vary slightly) |
| Weight | 3 Kg |
| Density | 1600-1700 kg/m3 |
| Compressive strength | 100 kg/cm2 |
| Water Absorption | 15-20% |
Our company is considered to be one among the pioneers in the manufacture of AAC Blocks in Gurgaon, Haryana. AAC Blocks are extremely light, resulting in the building structure to be lighter. Thus, it needs less reinforcement, saving a large quantity of steel required for construction. AAC Blocks have high capacity to absorb sound, and is the perfect choice for constructing buildings situated in noisy areas. We manufacture AAC Blocks by following all the quality control measures.
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We manufacture superior grade Construction Aggregates, perfect for high yielding construction jobs in and around Gurgaon, Haryana. It will form the perfect additive to cement, increasing its structural strength. We are equipped to supply Construction Aggregates in two forms, as per the customer demand; pre-cast and ready-mixed. We use only the finest raw materials for the manufacture, and exercise strict quality control measures while processing Construction Aggregates to ensure its superior grade.
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Stone dust is classified in the list of multipurpose materials used for the yard construction & also named as Fine aggregate or crushed stone. The global consumption of natural sand is very high, due to the extensive use of concrete. In India, we are facing shortage in good quality natural sand as its being depleted and causing serious threat to environment as well as the society. In the experimental study of strength characteristics of concrete using crushed stone dust as fine aggregate it is found that there is increase in compressive strength, flexural strength and tensile strength of concrete & can replace with natural sand.
Stone dust becomes the perfect setting bed for the different types of stone pavers. One can make it smooth for the highly flat surface and it is known for its strength because it can duly support the stone paver weight.
If there is a stone dust compact layer, it is a perfect suit for the passageway or yard surface. It is also a good choice for the sub base as far as the laying of the slabs and sub blocks is concerned. It is also used for the jointing of the slate which is a natural stone. Because of the extreme compactness of the surface of stone dust and because of its waterproof characteristics, one can take banking into priority at the time of installation.
Stone Pavers and Stone dust - their importanceStone pavers are actually the stones that find usage for the construction of flat and easily approachable surfaces for driveways, patios, walkways, pool decks etc. These are also called the paving stones and the stone dust has a role to play. These generally come in rectangles or squares. The sizes are not identical like brick pavers and concrete pavers. The texture, colour and the size varies because these are sliced from quarries and are not manufactured from molds like various other types of pavers. The variations and the application of the stone dust add to the beauty, the compactness and the strength. These are well known for their durability and have been in the usage since thousands of years.
There are various design options in the area of stone pavers and one can do the installation in the different patterns and the application of the stone dust depends on the various patterns as per the engineering standards of the present times. After the proper installation, the stone pavers will look amazingly beautiful. Installation can be a challenge compared to the brick and concrete equivalents.
Aggregate plays an important role in concrete, the purpose of the aggregates within this mixture is to provide a rigid skeletal structure and to reduce the space occupied by the cement paste. Usually it is supplied in one of two main forms: precast (blocks, tiles, pipes, bridge beams, flooring systems, etc) or ready-mixed (as a liquid paste ready for pouring). It is used for the foundations, walls, floors, roofs and partitions of buildings, as well as bridges, dams, power stations and many other kinds of physical structures.
Aggregates are the materials in the inert granular form and these include the crushed stone, gravel and sand. When mixed with the Portland cement and water, these become the essential ingredients when it comes to the making of concrete. If one wants the mix of good concrete, the aggregates have to be clean and hard. The particles have to be strong and there has to be the absence of clay coatings and the absorbed chemicals. There should also be the absence of fine materials that are responsible for causing the deterioration of the concrete.
Influence of aggregatesThere is a strong influence of the aggregates on the recent mixed as well as hardened properties of the concrete. Another influence is on the proportion of the mixture as well as the economy. The fact is aggregate selection is process of importance. There is expectation in slight variation in the aggregate properties and there are certain important characteristics as mentioned below:
The reference of grading is with respect to determining the particle size distribution as far as the aggregate is concerned. The limits of grading and the maximum size of aggregate are specified because these properties have an impact the aggregate amount used apart from the water and cement requirements, pump-ability, durability and workability of concrete. In the general cases, in case, there is the correct selection of the water cement ratio, there is use of wide range of grading without the major impact on strength.
AAC Stands for Autoclaved cellular concrete. Blocks are about 50% lighter than clay bricks of equivalent size. This translates into less dead weight of a building and allows entire structure to be lighter therefore reducing amount of steel and concrete used in structural components like beams, columns and roof/floor slabs. These blocks are very easy to work with and can be cut accurately reducing the amount of waste generated. Manufacturing of AAC blocks does not consume high amount of energy. Moreover since blocks are light weight & environment friendly, it saves energy required for transportation and leads to reduced CO2 emissions by transport vehicles. Buildings can be built with AAC blocks 50% faster compared to clay bricks. This translates to lower project completion times benefiting project developers. A sound absorption & property of blocks makes it ideal material for reducing ambient noise. AAC blocks are well-suited for establishments like hospitals and offices situated in noisy areas.
CLC blocks stand for Cellular Light Weight Concrete. One produces CLC by the combination of compressed air with the liquid foaming agent that is non-toxic. The foam that is produced is put into regular concentrate that comprises of water, sand and cement. This leaves various but tiny and discrete air pockets in the material. This is not like AAC [autoclaved aerated concentrate] because here, there is no application of heat during the manufacturing process. By CLC, one can make many building products and these include panels, building blocks and decorative precast fences.
An AAC block comes in the form of lightweight precast foam concrete material for the building. This provides the structure fire and mold-resistance. It was invented in Sweden by the famous architect/ inventor and the production started by the year 1929 in Sweden. The industry of AAC blocks has a strong growth in the Asian region because of the great demand in the housing and commercial space. In the present times, the major players in Asia like India, China, middle east and the central Asian regions have a huge demand when it comes to the AAC manufacturing and production.
AAC Blocks Manufacturing ProcessNot like the various other concrete applications, one produces AAC by the use of no aggregate other than sand. The binding agents used are calcined gypsum, quartz sand, cement or lime and water is used as the agent for binding. Based on the pre specified density the usage of the aluminium powder is done to the levels between 0.05 -0.08 %. In various countries like China and India, there is use of the fly ash having the silica composition of 50-65% as the aggregate. After mixing the AAC and casting it into forms, there are many chemical reactions that take place and these provide it the light weight that is actually 20% of concrete weight. This process also provides AAC the required thermal properties. The aluminium power undergoes a reaction with the calcium hydroxide and water in order to form hydrogen. By the creation of the foams of the hydrogen gas, the raw mix volume doubles and this created 3mm diameter of gas bubbles. After the foaming process ends, the hydrogen goes into the atmosphere and takes the replacement of air. After the removal of foams from the material, the soft solid is left and it is later cut into blocks. After this, these are placed in autoclave chamber for a time period of 12 hours. There is involvement of stream pressure for the process of hardening.
Role in construction/infrastructure projects in IndiaACC blocks have a high requirement in India and are used as an alternative over many cement constructions in India and the credit goes to the lessening of the solid waste. There is also the availability of the consulting services for the setting up of the sustainable AAC panels and blocks in India.
AAC blocks Vs. Red bricksIn AAC blocks, the soil consumption is zero but when it comes to the red bricks, carpet area of 1 sq feet will consume 25.5 kg top soil. The dry density is much lesser compared to red bricks.
Manufacturing Process of CLC BlocksThe CLC blocks are the cement bonded material and these are made by slurry of cement blend. After this, there is injection of preformed foam into slurry. This is done in order to make the foam concrete.
Role of CLC BlocksThe CLC bricks have a major role in the infrastructure projects of India because of their comprehensive strength. India is on the path of development and is among the fastest developing nations and different infrastructure projects of private and government corporations are coming up day by day. CLC blocks find major uses even in extreme weather conditions are therefore in the list of preference.
Comparision between CLC blocks vs. AAC blocksThe equipment used for the CLC has the size compactness compared to the ACC and thus the requirement of less space as compared to the ACC. There is also requirement of less man power in CLC compared to the AAC blocks. This helps in cost cutting and is profitable for business. There is less investment required when it comes to the CLC plants because the machines for these plants are not much expensive as compared to those for the ACC. The set up comes at the lower cost and there is investment reduction to a much greater level.
Advantages of AAC Blocks
Fly ash Bricks "Eco friendly product" is a Pulverised ash brick (PAB) technology is a process of converting industrial waste materials into quality building materials. At present, the technology is well established in converting thermal power plant waste into quality bricks. These bricks are machine made & uniform in shape and size, therefore, here is no variation in size of the bricks & require less mortar in. The thickness of plaster can be reduced substantially. Fly Ash Bricks is lighter & manufacturing process is also faster than the conventional clay bricks. The bricks are ready for dispatch within 12 hours of manufacture. These bricks are manufactured throughout the year, even during the monsoons. FLY ASH is the extremely fine ash 'flying' along with flue gases is trapped in electro-static precipitators (ESP) and is collected.
Fly ash is used for the manufacturing of bricks and these bricks are also called fly ash bricks. These are environmental friendly and are also economical when it comes to finances as compared to various other building products. Many builders use the fly ash bricks because of their comparative strength than the conventional bricks.
The fly ash brick is made by compression of class C fly ash and water at 28 Mpa [272 atm] and after this, it is cured for a time period f 24 hours in steam bath at 66 degree Celsius. After this, the air entertainment agent is used for toughening. The lasting time of these bricks exceeds 100 freeze thaw cycles. The class C fly ash has high concentration level of calcium oxide and this is the reason the brick is also called as the self cementing brick. One achieves the block hardness by the cement strength and by the process called autoclaving; there is instant curing mechanism in the brick. The fact is gypsum is a long term strength gainer. The aluminium paste provides the chemical reaction and this provides the insulation properties as compared to other concrete materials that are light in weight.
Role in construction/infrastructure projects in IndiaThere is a major use of fly ash bricks in the construction projects of India because of their high strength and in practical; one does not find any leakage during use as well as during the transportation. Because of their uniform size, there is reduction in mortar usage to the level of fifty percent for joint and plaster. Water penetrates at the low levels resulting in reduction of water seepage through bricks. All these are highly noteworthy for the builder of infrastructure projects in India resulting in a great demand of these bricks for various construction projects.
Comparison between fly ash and normal bricks
Advantages
| Properties | FLY ASH BRICKS |
| Size | 220 X 110 X 70 mm (Size may vary slightly) |
| Weight | 3 Kg |
| Density | 1600-1700 kg/m3 |
| Compressive strength | 75 - 100 kg/cm2 |
| Water Absorption | 10-15% |
