Kalpak Instruments and Controls

Haveli, Pune, Maharashtra

the major benefits of these instruments are

• fully programmable test pressure limits, allowable leak rate,
• test cycle times to suit individual application.
• short testing time.
• low investment and running cost.
• objective and quantified statement of quality with go-no go
• results.
• sufficient accuracy.
• user friendly and fully automatic machine with/ without
• pneumatic / hydraulic fixtures can be provided.

features

• process control and statistical calculations
• remote computer controlled programming and execution.
• statistical process control software for use on pc.
• bi- directional interface to communicate with other devices
• interface with machine control and highways.
• customized manual/ pneumatic or hydraulic clamping/sealing test fixtures.

automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.

automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pump

engineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol cans

customizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems

The Major Features and Benefits of these instruments are

• Fully programmable test pressure limits, allowable leak rate, test cycle times to suit individual application.
• Short testing time.
• Low investment and running cost.
• Objective and quantified statement of quality with GO-NO GO results.
• Sufficient accuracy.
• User friendly and fully automatic machine with/ without pneumatic/ hydraulic fixtures can be provided.

Features

• Process counter and statistical calculations.
• Remote computer controlled programming and execution.
• Statistical process control software for use on PC.
• Bi- directional Interface to communicate with other devices
• Interface with machine control and highways.
• Customized Manual/ Pneumatic or hydraulic Clamping/Sealing Test fixtures.

AutomotiveAir Brake Circuit, Ball Valve Casing, Bellows Seal, Brake Accumulator, Brake Circuit, Brake fluid reservoir, Brake master cylinder, Camshaft Cover, Castings, Clutch Master, Clutch Housing, Cylinder Block, Differential, Engine Block, Engine Combustion Chamber, Engine Cover, Exhaust Manifold, Exhaust Pipe, Fuel float, Fuel injector, Fuel Nozzle, Gear Box Housing, Heater Core, High and Low Pressure fuel Circuit, Injection fuel circuit, Intake manifold, Intake Valve, Manual Transmission, Muffler Oil Circuit, Oil Heater, Oil Manifold, Piston, Power Steering Reservoir, Pump Housing, Silencer, Shock Absorber, Hydraulic, Spiral wound gaskets for camshaft, Camshaft, Cylinder Head, Engine, Steering Box( Hydraulic), Supercharger, Tank Fluid Circuit, Throttle Body, Transfer Case, Turbo Compressor, Washer Fluid reservoir.

Automotive ComponentsAir Filter, Battery, Carburetor, Catalytic Converter, Diesel Filter, Diesel Injector, Flow Control Valve, Fuel Cap, Fuel Filter, Fuel Gauge, Fuel Pump, Fuel Tank, Gas tank, Gear Box, Heat Exchange, Horn, Hydraulic Pump, Oil Cooler, Oil Filter, Oil Gauge, Oil Pressure Switch, Oil Pump, Power Steering Pump, Pressure Relief Valve, Pneumatic Spring, Radiator, Rubber Hose, Shock Absorber, Spark Plug, Tank, Fuse Box, Fuel Circuit, Thermostat, Vacuum Solenoid, Water Fluid Pump, Water Pump

EngineeringValves, Seated Assemblies, Pumps, Hydraulic Systems, Refrigerant Systems, Castings, Heat Exchangers, Radiators, Aerosol Cans

Food and PharmaceuticalsPacking Tins, Bottles, Plastic Jars, Cookers, Boilers, Vacuum Flasks, Aerosol Cans, Containers

CustomizationWe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, Design of Electrical and Electronics circuitry, Pneumatic and Hydraulic Clamping/ Sealing Fixtures/ PLC based programmable loading and Unloading Systems

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamictesting of materials and components over a range upto 50 HzThe system is free standing type hence does not require a special foundation. The system consists of a sturdyload frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystemController, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition andanalysis.

Customization:

User can customize the System as per their performance requirements by choosing from a variety of options forload frame, force capacity, Servo valve flow ratings, and pump capacity.

Choice of Accessories:

We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as peryour specific applications.

Advantages

• Flexible configuration to meet your specific needs
• Advanced state of the art analogue controller
• Wide range of material-specific test application software
• Dynamic testing capabilityup to 50 Hz
• Large selection of test accessories, including grips and environmental chambers
• Fatigue rated
• Height Adjustable Platen to suit test requirement

A variety of optional customized application software packages to suit test requirements
Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered toprovide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, andenvironmental chambers to fine-tune the system to meet your particular requirements.

Load Frame

Free Standing complete with Hydraulic Power pack, Servo Valve, ServoCylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to theservo actuator piston

Hydraulic Power Pack

• Capacity Options: 8, 20, 35 Liters per minute
• Fixed/ Variable delivery options
• Submerged pump for quiet and noiseless operation
• PLC controlled
• Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button, .
• Off line cooling and filteration system .

Safety Features

Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety

Software for Analysis &
Control

Kalpak UTM ServoTEST-C is a Windows based software for Control ofComputerised Servo Hydraulic UTM, On line Data Acquisition to PC as wellas Data Analysis. It offers User friendly features such as:

• Real time display of Test data, Test Curves
• Data analysis:
• Software Pass word protection
• Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement , Test Selection, Parameter, Batch No., etc.
• Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

the major features and benefits of these instruments are

• fully programmable test pressure limits, allowable leak rate,
• test cycle times to suit individual application.
• short testing time.
• low investment and running cost.
• objective and quantified statement of quality with go-no go results.
• sufficient accuracy.
• user friendly and fully automatic machine with/ without pneumatic/ hydraulic fixtures can be provided.

features

• process control and statistical calculations
• remote computer controlled programming and execution.
• statistical process control software for use on pc.
• bi- directional interface to communicate with other devices
• interface with machine control and highways.
• customized manual/ pneumatic or hydraulic clamping/sealing test fixtures.

automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.

automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pump

engineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol cans

food and pharmaceuticalspacking tins, bottles, plastic jars, cookers, boilers, vacuum flasks, aerosol cans, containers

customizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems.

For Food, Food packaging, Pharmaceuticals, Cosmetics texture testing
Kalpak Texture Testers are designed for growing testing needs of Indian Food Processing and packaging as well as Pharma and Cosmetic industries. It offers a objective testing system providing accurate and repeatable test results and analysis. Various Departments in any food processing company like Production, Research and Development, Quality Assurance, can use Kalpak Texture Testers to maintain objective standards for their products as well as ingredients and packing materials.

Features :Kalpak Texture Testers are Micro Controller based systems and offer user-friendly texture test system designed and manufactured to provide long-term reliability and accuracy.The test results can be viewed, stored as well as analysed on PC using Kalpak’s Kalpak Texture Test Software and further related to product attributes desired by the user such as freshness, Crispness and interpreted by the industry specialists.

Applications :

• Food : Bakery and Cereals, Confectionaries, Dairy, Fruits and vegetables, Gels, Food ingradients, Pasta and Noodles, Pet Foods, Snack Foods
• Food Packaging Testing
• Adhesives Testing
• Pharmaceuticals Testing
• Cosmetics Testing

We offer design and development of  Custom Built Performance Test Rigs. Our multidisciplinary capabilities enable us to understand customer's requirement in totality and offering them customized solutions to their testing problems as well as upgrading their test capabilities by offering features such as automated testing, data acquisition and analysis. We offer both Micro controller based as well as PC based acquisition and analysis systems. Applications

• Leak testing applications
• PC Based Automatic Testing and Data Acquisition System for Steering Gears
• Welding Torch leakage test Set up
• PC Based Vane Pump Test Rig
• Common Leakage test Rig for Cooling and intake Pipe and (Hot water based)
• Automated Leakage test Rig for PTO & FWE casting
• Automated Leakage testing machine Rear & Intermediate Housing casting
• Leakage tester for TEV Body Casting WITH AUTOMATION
• SPM for Leak Testing for Air-cooled & Water cooled Cylinder Head and water cooled Cylinder Barrel
• Leak Testing System for Body Leak Testing of Crank Case
• Leakage test System for Bulb Connector
• Piston Valve Clearance Test Rig

Force/ Torque/ Displacement Testing Applications

• Clutch Plate Torque Test Rig
• Clutch Plate Drag Test Rig
• Clutch Cover Clamp Load/ Release Test Rig
• Acceptance Test Rig for Mann Clutch Cover Assembly
• JASO Test Rig for Command and Control Cables
• Bendix Gear Test Rig
• Muscle Strength Comparator
• Egg Shell Strength Tester
• Food Texture Strength Tester

Endurance/ Performance Test Rigs

• ACG/ Magneto Performance Test Rig
• ACG & Alternator testing Rig
• Refrigerator Bulb Endurance test Rig
• Automobile Horn Endurance test Rig
• Winker Relay Endurance test Rig
• Switch Endurance Test Rig
• Torsional Vibration Endurance Test

Other Applications

• Friction Measurement Set up with PC interface& PC software
• Torch Switch test set up with PC interface& PC software.

 

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic testing of materials and components over a range upto 50 Hz

 

 

 

The system is free standing type hence does not require a special foundation. The system consists of a sturdy load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and analysis.

 

 

 

Customization:

 

User can customize the System as per their performance requirements by choosing from a variety of options for load frame, force capacity, Servo valve flow ratings, and pump capacity.

 

 

 

Choice of Accessories:

 

We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as per your specific applications.

 

Advantages

 

• Flexible configuration to meet your specific needs
• Advanced state of the art analogue controller
• Wide range of material-specific test application software
• Dynamic testing capability—up to 50 Hz
• Large selection of test accessories, including grips and environmental chambers
• Fatigue rated
• Height Adjustable Platen to suit test requirement

 

A variety of optional customized application software packages to suit test requirements

 

 

 

Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and environmental chambers to fine-tune the system to meet your particular requirements.

 

 

 

Load Frame- Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston.

 

Hydraulic Power Pack-

 

• Capacity Options: 8, 20, 35 Liters per minute

• Fixed/ Variable delivery options

•  

  Submerged pump for quiet and noiseless operation

•  

  PLC controlledVisual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,

• Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,

• Off line cooling and filteration system .

 

Safety Features-

 

Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety

 

 

 

Software for Analysis & Control

 

Kalpak UTM ServoTEST-C is a Windows based software for Control of Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well as Data Analysis. It offers User friendly features such as:

 

1.Real time display of Test data, Test Curves

 

2.Data analysis:

 

3. Software Pass word protection

 

4. Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement , Test Selection, Parameter, Batch No., etc.

 

5. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

 

 

 

 

 

 

 

Features

• Temperature Control and Measurement.
• Humidity Control and Measurement
• Air flow control and Measurement for Air Exchange
• Air Velocity Control inside the chamber
• Gas Sampling System
• Emission Analysis System

 

Parameter

Computerized 1500 KN capacity Compression Testing machine KICTM-200-C with Tensile Testing facility with capacity 40 T To carry out compression & tension Test including 0.2% proof stress & UTS

 

 

Control Mechanism

Computerized Controller based with dedicated software for control of operation, data acquisition and analysis, Provides control in both Auto & Manual mode

 

 

   

Software for Analysis & Control

Kalpak CTM TEST-C is a Windows based software dedicated for  control of Computerized CTM. It is useful for On line Data Acquisition to PC as well as Data Analysis. It is User friendly with features such as:

1.Digital Display for load and displacement  as well as Stress – strain curve2.Online as well as Offline graphical Display of Load - Time Curve, Load –Displacement  curve, stress – strain curve3.Test Speed Control and automatic Return4.Database of test results5.Printing of Test Reports for tested samples 6.Ability to store test data in files7.Statistical analysis of test samples8.Comparative analysis using Multigraphs

 

 

The Test Rig Test Rig conducts endurance testing of Gear Shifter Assembly. Cables are routed such that Cable ends at the Transmission side are coupled to spring assemblies to exert requisite Force on individual cable.The Gear Shifter knob shall be attached to the top moving platen of the table and manipulated using a X-Y table. The exact distance traveled is controlled by Stepper motors coupled to the Ball Screw mechanism of the table. A dedicated PLC controls the test Sequence in pre defined steps. The testing can be continued for programmed number of cycles.

We are One of the Reliable Push Pull Gauges Manufacturers and Push Pull Gauges Suppliers from India. Kalpak Force Push Pull Gauges are Mainly Used to Test the Compression and Tension of the Probe. Push Pull Gauges Has Inbuilt Memory and a Pc Too Which Store the Data for Further Analysis. They are Intrinsically Safe, Compact and Can Be Easily Operated. Our Push Pull Gauges are Economical and are Available in Hand Held Testing. These Gauges are Convenient and Compact in Nature. Push Pull Gauges Can Be Used Anywhere Even in Remote Areas Because of Its Lightweight and Battery Operation. Gauges Offer Excellent Accuracy and It is Very Easy to Read from the Lcd Display. Software Screen Displays Force and Time of Test Completed. kalpak Force Push Pull Gaugekalpak Micro Controller Based Force Push Pull Gauges are Cost Effective, Portable and Handy Equipments. These Offer Excellent Accuracy and Linearity and are Available in Hand Held or Stand Mounted and Motorized Versions. Two Models Kfg-01 and Kfg-02 Cover Range from 1 to 50 Kg Force. kalpak Force Push Pull Gauges Use Load Cell to Accurately Sense the Pushpull Force On Specimen Under Test and Display It On Easy to Read Lcd Display in Selectable Unit of Measurement like Lbs, Kg, Newton or Grams. kalpak Force Push Pull Gauges Can Be Used in Remote Locations Due to Its Lightweight and Battery Operation. It Has Inbuilt Memory as Well as Optional Pc and Printer Connectivity So that Stored Data Can Be Dumped in the Pc for Further Analysis. a Wide Range Accessories such as Stands with Rotating Wheel Rack and Pinion Type Arrangement, Hooks for Tensile Tests, Compression Plates, Rs232 Pc Interface, Printer Interface as Well as Length Indicator Can Enhance the Capabilities of Kalpak Force Gauges.

We are One of the Reliable Push Pull Gauges Manufacturers and Push Pull Gauges Suppliers from India. Kalpak Force Push Pull Gauges are Mainly Used to Test the Compression and Tension of the Probe. Push Pull Gauges Has Inbuilt Memory and a Pc Too Which Store the Data for Further Analysis. They are Intrinsically Safe, Compact and Can Be Easily Operated. Our Push Pull Gauges are Economical and are Available in Hand Held Testing. These Gauges are Convenient and Compact in Nature. Push Pull Gauges Can Be Used Anywhere Even in Remote Areas Because of Its Lightweight and Battery Operation. Gauges Offer Excellent Accuracy and It is Very Easy to Read from the Lcd Display. Software Screen Displays Force and Time of Test Completed. kalpak Force Push Pull Gaugekalpak Micro Controller Based Force Push Pull Gauges are Cost Effective, Portable and Handy Equipments. These Offer Excellent Accuracy and Linearity and are Available in Hand Held or Stand Mounted and Motorized Versions. Two Models Kfg-01 and Kfg-02 Cover Range from 1 to 50 Kg Force. kalpak Force Push Pull Gauges Use Load Cell to Accurately Sense the Pushpull Force On Specimen Under Test and Display It On Easy to Read Lcd Display in Selectable Unit of Measurement like Lbs, Kg, Newton or Grams. kalpak Force Push Pull Gauges Can Be Used in Remote Locations Due to Its Lightweight and Battery Operation. It Has Inbuilt Memory as Well as Optional Pc and Printer Connectivity So that Stored Data Can Be Dumped in the Pc for Further Analysis. a Wide Range Accessories such as Stands with Rotating Wheel Rack and Pinion Type Arrangement, Hooks for Tensile Tests, Compression Plates, Rs232 Pc Interface, Printer Interface as Well as Length Indicator Can Enhance the Capabilities of Kalpak Force Gauges.