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1 Products availableTesting Equipments
1 Products availablethe major benefits of these instruments are
features
automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.
automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pump
engineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol cans
customizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems
The Major Features and Benefits of these instruments are
Features
AutomotiveAir Brake Circuit, Ball Valve Casing, Bellows Seal, Brake Accumulator, Brake Circuit, Brake fluid reservoir, Brake master cylinder, Camshaft Cover, Castings, Clutch Master, Clutch Housing, Cylinder Block, Differential, Engine Block, Engine Combustion Chamber, Engine Cover, Exhaust Manifold, Exhaust Pipe, Fuel float, Fuel injector, Fuel Nozzle, Gear Box Housing, Heater Core, High and Low Pressure fuel Circuit, Injection fuel circuit, Intake manifold, Intake Valve, Manual Transmission, Muffler Oil Circuit, Oil Heater, Oil Manifold, Piston, Power Steering Reservoir, Pump Housing, Silencer, Shock Absorber, Hydraulic, Spiral wound gaskets for camshaft, Camshaft, Cylinder Head, Engine, Steering Box( Hydraulic), Supercharger, Tank Fluid Circuit, Throttle Body, Transfer Case, Turbo Compressor, Washer Fluid reservoir.
Automotive ComponentsAir Filter, Battery, Carburetor, Catalytic Converter, Diesel Filter, Diesel Injector, Flow Control Valve, Fuel Cap, Fuel Filter, Fuel Gauge, Fuel Pump, Fuel Tank, Gas tank, Gear Box, Heat Exchange, Horn, Hydraulic Pump, Oil Cooler, Oil Filter, Oil Gauge, Oil Pressure Switch, Oil Pump, Power Steering Pump, Pressure Relief Valve, Pneumatic Spring, Radiator, Rubber Hose, Shock Absorber, Spark Plug, Tank, Fuse Box, Fuel Circuit, Thermostat, Vacuum Solenoid, Water Fluid Pump, Water Pump
EngineeringValves, Seated Assemblies, Pumps, Hydraulic Systems, Refrigerant Systems, Castings, Heat Exchangers, Radiators, Aerosol Cans
Food and PharmaceuticalsPacking Tins, Bottles, Plastic Jars, Cookers, Boilers, Vacuum Flasks, Aerosol Cans, Containers
CustomizationWe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, Design of Electrical and Electronics circuitry, Pneumatic and Hydraulic Clamping/ Sealing Fixtures/ PLC based programmable loading and Unloading Systems
The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamictesting of materials and components over a range upto 50 HzThe system is free standing type hence does not require a special foundation. The system consists of a sturdyload frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystemController, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition andanalysis.
Customization:
User can customize the System as per their performance requirements by choosing from a variety of options forload frame, force capacity, Servo valve flow ratings, and pump capacity.
Choice of Accessories:
We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as peryour specific applications.
Advantages
A variety of optional customized application software packages to suit test requirements
Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered toprovide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, andenvironmental chambers to fine-tune the system to meet your particular requirements.
Load Frame
Free Standing complete with Hydraulic Power pack, Servo Valve, ServoCylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to theservo actuator piston
Hydraulic Power Pack
Safety Features
Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety
Software for Analysis &
Control
Kalpak UTM ServoTEST-C is a Windows based software for Control ofComputerised Servo Hydraulic UTM, On line Data Acquisition to PC as wellas Data Analysis. It offers User friendly features such as:
the major features and benefits of these instruments are
features
automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.
automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pump
engineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol cans
food and pharmaceuticalspacking tins, bottles, plastic jars, cookers, boilers, vacuum flasks, aerosol cans, containers
customizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems.
For Food, Food packaging, Pharmaceuticals, Cosmetics texture testing
Kalpak Texture Testers are designed for growing testing needs of Indian Food Processing and packaging as well as Pharma and Cosmetic industries. It offers a objective testing system providing accurate and repeatable test results and analysis. Various Departments in any food processing company like Production, Research and Development, Quality Assurance, can use Kalpak Texture Testers to maintain objective standards for their products as well as ingredients and packing materials.
Features :Kalpak Texture Testers are Micro Controller based systems and offer user-friendly texture test system designed and manufactured to provide long-term reliability and accuracy.The test results can be viewed, stored as well as analysed on PC using Kalpak’s Kalpak Texture Test Software and further related to product attributes desired by the user such as freshness, Crispness and interpreted by the industry specialists.
Applications :
We offer design and development of  Custom Built Performance Test Rigs. Our multidisciplinary capabilities enable us to understand customer's requirement in totality and offering them customized solutions to their testing problems as well as upgrading their test capabilities by offering features such as automated testing, data acquisition and analysis. We offer both Micro controller based as well as PC based acquisition and analysis systems. Applications
Force/ Torque/ Displacement Testing Applications
Endurance/ Performance Test Rigs
Other Applications
The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic testing of materials and components over a range upto 50 Hz
The system is free standing type hence does not require a special foundation. The system consists of a sturdy load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and analysis.
Customization:
User can customize the System as per their performance requirements by choosing from a variety of options for load frame, force capacity, Servo valve flow ratings, and pump capacity.
Choice of Accessories:
We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as per your specific applications.
Advantages
A variety of optional customized application software packages to suit test requirements
Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and environmental chambers to fine-tune the system to meet your particular requirements.
Load Frame- Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston.
Hydraulic Power Pack-
Fixed/ Variable delivery options
Submerged pump for quiet and noiseless operation
PLC controlledVisual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,
Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,
Safety Features-
Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety
Software for Analysis & Control
Kalpak UTM ServoTEST-C is a Windows based software for Control of Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well as Data Analysis. It offers User friendly features such as:
1.Real time display of Test data, Test Curves
2.Data analysis:
3. Software Pass word protection
4. Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement , Test Selection, Parameter, Batch No., etc.
5. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.
Features
Parameter
Computerized 1500 KN capacity Compression Testing machine KICTM-200-C with Tensile Testing facility with capacity 40 T To carry out compression & tension Test including 0.2% proof stress & UTS
Control Mechanism
Computerized Controller based with dedicated software for control of operation, data acquisition and analysis, Provides control in both Auto & Manual mode
Software for Analysis & Control
Kalpak CTM TEST-C is a Windows based software dedicated for control of Computerized CTM. It is useful for On line Data Acquisition to PC as well as Data Analysis. It is User friendly with features such as:
1.Digital Display for load and displacement as well as Stress – strain curve2.Online as well as Offline graphical Display of Load - Time Curve, Load –Displacement curve, stress – strain curve3.Test Speed Control and automatic Return4.Database of test results5.Printing of Test Reports for tested samples 6.Ability to store test data in files7.Statistical analysis of test samples8.Comparative analysis using Multigraphs
Specifications
Load Frame | Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston |
---|---|
Load Capacity | available in 5 KN/10 KN/25KN/50 KN/100 KN / 250 KN |
Dynamic rating | 210 Bar supply allowing Dp 70 Bar across the servo valve |
Actuator Stroke | 50mm/100 mm/250mm |
Load Cell | Suitable range Fatigue type |
Load Resolution | At least 1 in 10000 parts |
Load Accuracy | +/- 0.5% of Reading |
Length Sensor | Linear sensor for actuator travel |
Length Resolution | 0.01 mm |
Length Accuracy | +/- 0.05 mm |
Servo Valve | As per requirement |
Actuator | Hydraulic with Servo valve and Servo Cylinder Double Acting Type |
Controller | Kalpak make proprietary |
Hydraulic Power Pack | Capacity Options: 8,20,35 Liters per minute Fixed/ Variable delivery options Submerged pump for quiet and noiseless operation PLC controlled Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button Off line cooling and filtration system |
Maximum Daylight | 600 mm From top of bottom plate to bottom of platen |
Column Spacing | Max. up to 500 mm |
Column length | 1000 mm (Different column lengths available on request.) |
Operating/Test Modes. | Tensile/ Compression static as well as fatigue |
The Test Rig Test Rig conducts endurance testing of Gear Shifter Assembly. Cables are routed such that Cable ends at the Transmission side are coupled to spring assemblies to exert requisite Force on individual cable.The Gear Shifter knob shall be attached to the top moving platen of the table and manipulated using a X-Y table. The exact distance traveled is controlled by Stepper motors coupled to the Ball Screw mechanism of the table. A dedicated PLC controls the test Sequence in pre defined steps. The testing can be continued for programmed number of cycles.