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K.S. Electromech Pvt. Ltd.

K.S. Electromech Pvt. Ltd.

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Other Products / Services

Our Complete range of products are Tube Hydrotester, Automatic Tube Bundling Machine and Solid State HF Welder.

Tube Hydrotester

We own a well-structured warehouse with the help of which we are capable of delivering a flawless range of products. So, you can stay rest assured with us for damage-free products. All our payment terms and conditions are as per the requisites of law. A payment agreement signed with the patrons is fulfilled by us ethically and with a high level of transparency.

Features :

  • OD Sealing Type.
  • Oil & Water Intensifier.
  • Continuous Chart Type Pressure Recorders & SG Transducers for each tube results.
  • Closed Circuit Blocking Heads for automatic balancing of end thrust.
  • Quick Change Toolings.
  • Computerised Data Acquisition System.
  • Disc/Screw Roll/Chain cross transfer type Fube Feeding System.

Details

Model      Tube OD (mm)     Tube Thickness
 (mm)
  Maximum Test
 Pressure (m/min)
KS-HT -01 12.7 – 76.0 0.8 – 3.5 Upto 3000
KS-HT -02 (S/T) 21.3 – 114.3 1.2 – 5.4 Upto 3000
KS-HT -03 60.3 – 168.3 1.6 – 7.1 Upto 5000
KS-HT -04 88.9 – 219.3 3.0 – 8.2 Upto 5000


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Solid State High Frequency Induction Welder

Over the years, our organization has a carved a niche for itself in Faridabad(India) and is dedicated towards becoming a trustworthy trader in other markets as well. Safe, reliable and genuine, we make all the transactions using cutting-edge technologies. Not just on the transactions, we keep a vigil eye on the transactions made by you and other parties and ensure that no other party is involved while making payments.

The whole solid state high frequency induction welder has its four main components that are as follows :

  • Rectifier Cabinet : The rectifier cabinet converts the incoming AC power supply into variable DC power supply. The DC power is filtered by installing reactors and filter capacitors. Input Line reactor is installed to limit the current and sudden surges. Many types of protections are incorporated in the circuit for safety of the equipment and components Siemens PLC is used for control circuit logic and interfaced with a digital touch screen on operator control desk. The cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated.
  • Inverter Cabinet : High power mosfet modules are used in inverter cabinet. The Mosfet’s are German IXYS Make with fast recovery diode mounted on water cooled copper plate. The modules are designed such as one module can be replaced easily. The inverter cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated. The high power sandwich type capacitors are installed on copper plate, water cooled by closed loop distilled water circulation. The angle lead passes the power to the pipe through the work coil.
  • Distilled water cooling unit : The Distilled water cooling unit in solid state high frequency induction welder uses distilled water for cooling the whole unit and the same water supply is circulated through the whole unit. The pump used in high quality industrial grade nonferrous pump. The water is stored in a tank and pumped through a stainless steel plate type heat exchanger into the solid state high frequency induction welder. The plates of heat exchanger are made of stainless steel grade SS316. The whole unit is mounted on structural steel fabricated unit. The heat exchanger unit is the latest technology and very highly efficient. Distilled water flows in alternated plates and in other plate raw soft water is circulated. The heat of distilled water is transferred to the raw water. Raw water is cooled by induced draft type cooling tower.
  • Control Desk : The Control Desk provides various interface to the operator to control the power of Solid State high frequency induction welder. The operation push button and power control pots are installed on the desk. Digital LCD Screen is provided to observe the running parameters as well as fault/ healthy state of Solid State high frequency induction welder. Push button controls for speed control of tube mill is also installed on the desk. Indicating lights and meters for parameters are also installed on desk for observation while running the tube mill. Emergency push button is also provided with interlocks as required.

Details

Welder Model Output Power Frequency Electricity Efficiency
KS-SSW-60 60 KW 450 ~ 500 kHz ≥  85 %
KS-SSW-100 100 KW 400 ~ 450 kHz ≥  85 %
KS-SSW-150 150 KW 350 ~ 400 kHz ≥  85 %
KS-SSW-200 200 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-250 250 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-300 300 KW 300 ~ 350 kHz ≥  85 %
KS-SSW-400 400 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-500 500 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-600 600 KW 200 ~ 300 kHz ≥  85 %
KS-SSW-700 700 KW 150 ~ 250 kHz ≥  85 %
KS-SSW-800 800 KW 150 ~ 250 kHz ≥  85 %
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Flying Cold Saw Machine

With the immense knowledge and experience, our company presents a comprehensive array of Flying Cold Saw in the national market. As we believe in client's supremacy, we decide the acceptable payment methods at the time of undertaking the agreement/contract. Moreover, our payment processing methods are secured.

Features :

  • Burr Free Square Cutting suitable for Round/Shaped profiles.
  • Max Line Speed - 120 m/min.
  • Suitable for CR/HR Carbon Steel.
  • Integrated accelerator with high mechanical efficiency.
  • Complete Protection from Chips Contamination.
  • Rapid Blade changing mechanism.
  • Ball screw & slides for low maintenance.

Details

    Model     Tube Od (mm)  Tube Thickness (mm)  Maximum Line Speed (m/min) 
KS-FCS-01 12.7 – 50.8 0.8 – 3.0 120
KS-FCS-02 19.05 – 88.9 1.0 – 4.0 120
KS-FCS-03 25.4 – 115 1.2 – 5.0 100
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Online Bead Rolling Machine

We, along with our veteran packaging professionals, ensure that the packaging products commence keeping the packaging guidelines in consideration. We strictly use quality packaging material to evade loss during transit. With the assistance of our excellent logistics facility, we are able to deliver the orders within the postulated time frame.

Features :

  • Precisely engineered
  • High functionality
  • Reliable operation

Details

Models      Pipe Diameter (mm)      Thickness
(mm)
  Production Speed
(m/min)
  Power IN (KW)  
KS-BR-01 12 – 50 0.5 – 2.0 0 – 6 11
KS-BR-01 32 – 76 0.5 – 3.0 0 – 6 11
KS-BR-01 50 – 114 0.8 – 3.5 0 – 4 11
KS-BR-01 89 – 168 1.5 – 3.0 0 – 5 15
KS-BR-01 127 – 219 2.5 – 6.5 0 – 2 15
KS-BR-01 168 – 273 2.5 – 8.0 0 – 1.5 15


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Pipe Polishing Machine

Rely on us and place orders with us, timely deliveries will be straight to your doorstep! We have automated systems to manage the sorting and packaging of all the products that are kept in the spacious warehouse. To look after this, we have hired veteran professionals.

Features :

  • High efficiency, Compact and rigid design, Durable & Long service life.
  • Easy to operate. Robust construction.
  • Less maintenance.
  • Easy to replace the polishing materials, save working hour and increase efficiency.

Details

           Model                      Polishing Wheels         Total Power    ( KW )        Diameter of head   spindle (mm)     Polishing Range (mm)         Speed (m/min)        Machine Size (L x W)   
6 Wheel heads
round pipe polishing machine
6 29.5 36 8 – 51 0 – 20 4000 X 1250
8 Wheel heads
round pipe polishing machine
8 37.5 36 8 – 51 0 – 20 5300 X 1250
10 Wheel heads
round pipe polishing machine
10 45.5 36 16 – 76 0 – 20 7000 X 1300
10 Wheel heads
big round pipe polishing machine
10 60.5 36 38 – 114 0 – 18 7200 X 1500




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Automatic Tube Bundling Machine

Sited in Faridabad(India), we guarantee safe side deliveries of consignments in a time limited period. We are supported by such storage facility that provides protection from diverse damaging factors such as dust, moisture, rain, sunlight, etc. Also, we maintain complete hygiene inside the unit.

Features :

  • Suitable for Round/Shaped Tubes.
  • Quick changeover from Round to Round and Round to Shaped Tubes Regular / Irregular hexagonal bundles for Round Tubes.
  • Square / Rectangular bundles for Shaped Tubes.
  • Automatic / Manual Strapping. Coolant evacuation, Bundle weighing & Marking Systems.
  • Customized & Flexible Conveyer Systems.
  • Suitable for Offline / Online operation with different equipment.

Details

Model         Tube od (mm)      Tube Thickness  
 (mm) 
  Maximum Line  
 Speed (m/min)
KS-FCS-01 12.7 – 50.8 0.8 – 3.0 150
KS-FCS-01 19.05 – 88.9 1.0 – 4.0 150


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Pipe Embossing Machine

With immense knowledge and expertise in this domain, we have made our position in the domestic market by providing Pipe Embossing Machine. We have faith in transparency in terms of payment whether in advance or full cost. For their convenience, we offer our clients different payment options and make sure these methods are practical.

Features :

  • Easy operation.
  • Good maintenance.
  • Wide wok range.
  • No special operation environment.
  • Stable performance.
  • Meet customers demand for a variety of different specifications of the mold.

Details

   Models     Process  Scope
(mm)
  Process Thickness
(mm)
  Time Of Forming
(second)
  Main Motor Power
(KW)
  Rotation Rate Of
Axis (r/min)
   Approximate
Weight (Kg)
KS-EM-01 12 – 25 0.2 – 1.5 3 – 12 3.7 300 1500
KS-EM-02 16 – 51 0.2 – 2.0 3 – 20 5.0 200 2000
KS-EM-03 25 – 76 0.4 – 2.5 8 – 30 7.5 200 3000
KS-EM-04 31 – 89 0.5 – 3.0 10 – 40 11.0 200 3500
KS-EM-05 38 – 114 0.7 – 3.0 10 – 40 11.0 200 5000






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Automatic Tube Threading Machine

We make available the products using the exceptional quality raw material that is experts certified. This makes our product range completely reliable and genuine. We, being a quality centric company, offer product range that is strictly as per the globally accepted norms.

Features :

  • Automatic Operation.
  • High Production upto 12 Tubes/Min.
  • Robust Design.
  • High quality chasers for accurate threading.
  • Quick Tool Change.
  • Completely tested Threading Heads.

Details

Model      Tube OD (mm)     Tube Thickness
 (mm)
  Maximum Test
 Pressure (m/min)
KS-TH-01 21.3 114.3 Bs21 / ASRM A53


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Tube Straightening Machine

We are a notable name in the domain offering the best in class and quality Tube Straightening Machine. With us, clients can stay assured for the quality of the products as we make use of the first class raw material that is tested on several measures prior to product manufacturing.

  • Features :
  • Accurate Tube Straightening without surface blemishes.
  • Fixed/Variable Speed. Hydraulic lift in entry bottom roll for smooth entry of tube.
  • No guides required to control tube passing.
  • Built-in indicators for accurate roll setting.
  • Easy and quick changeover from one tube size to another.
  • Pressure sensing unit with digital display for thin wall Tubes.
  • U-Type inlet and L-Type Outlet semi automatic tube handling system.
  • Totally enclosed vanishing roller type automatic tube handling system.

Details

 Model          Minimum Tube
od (mm) 
  Maximum Tube
od (mm)  
   Maximum
Thickness (mm)   
   Max. Speed (m/min)   
  Fixed     Variable  
KS-TS-22-6CR 6 32 4 50 75
KS-TS-50-6CR/10CR 13 75 5 60 90
KS-TS-70-6CR/10CR 25 114 6 60 90
KS-TS-114-6CR 40 140 8 60 75
KS-TS-140-6CR 60 169 12 50 60



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Solid State HF Welder

These are welders which use Induction Coils for welding pipes. The advantage is high speed and easy maintenance with higher up time. Features Available from 60 KW to 1200 KW power rating. Highest level of reliability and efficiency. The efficiency of our solid state welder exceeds the efficiency offered by some of the previously known popular brands. The unique transformer-less design and an integrated heat exchanger makes it highly energy efficient at 85% or even more. The welders are designed to handle wide incoming voltage fluctuations and offer 100% protection against coil arcing and short circuits. . Easy maintenance and can be commissioned in a single day Economically priced and are offered at short delivery time. Our solid state welders have been working to the utmost satisfaction of all our customers in various parts of the world. Work Coils, Impeders and other spares/consumables can be sourced from us easily.

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Metal Slitting Line Machine

The Metal Slitting Line Machine, delivered by us, is sturdy in structure and has long working life. We are flexible enough to deliver the products that we make available across Faridabad(India). From traditional payment methods to modern ones, we are familiar with all of these payment methods. According to the suitability of patrons, we ensure the payment for an order is done conveniently.

Details

Slitting Line Machine Model Strip Width (mm) Strip Thickness (mm) Maximum Coil Weight (MT)
KS-SL-01 150 – 450 0.5 – 450 6.00
KS-SL-02 500 – 1250 0.7 – 4.0 18.00
KS-SL-03 600 – 1600 1.2 – 6.0 35.00
KS-SL-04 900 – 2200 2.0 – 1.2 40.00
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Stainless Steel Plate Heat Exchanger

  • Min. Order (MOQ) 1 Piece(s)

Heat Exchanger For pipe plant. Heat Exchanger for a pipe plant is used for the cooling of the PIPE. After the Pipe is welded it needs to be cooled down. For that the pipe has to pass in the cold water tank. Buyers can contact us for obtaining highly efficient Heat Exchangers! We also deal in high performance Heat Exchangers. Our products are manufactured using optimum grade raw materials and advanced machines. Heat Exchangers are thoroughly checked against various quality parameters and thus free from all sorts of defects.

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Horizontal Strip Accumulator

We are backed by modern transit facilities and thus while located in Faridabad(India), we are able to reach any destination easily. Our team members and professionals possess rich domain knowledge and experience concerning the packaging of all products. We make certain that the products are packed sternly using the best in class material.

Features :

  • Fully Automatic.
  • Flexibility of Installation in existing Line.
  • Strip entry at any angle.
  • Strip always contained.
  • Easy strip changeover.
  • No damage to Strip surface.
  • Low maintenance due to fewer moving parts.
  • Ability to handle Cambered Strip

Details

     Model        Strip Width Range(mm)   Wall Thickness(mm)   Max. Mill Speed(M/Min.)   Min. Strip Storage(Minutes)
KS-RLA-01 32 – 120 0.6 – 2.5 150 5
KS-RLA-02 40 – 220 0.8 – 3.5 150 5
KS-RLA-03 65 – 360 1.0 – 5.4 120 5
KS-RLA-04 190 – 530 1.6 – 7.1 90 6
KS-RLA-05 280 – 690 2.9 – 8.2 60 8
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Mosfet Transistor

We Provide all kinds of Mosfet that are used in the Solid State High frequency Induction. These mosfet are used in the Steel Pipe Plant machinery. For example we provide Mosfet of serial Number: IXFN44N100Q3 make IXYS.

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Vacuum Tube High Frequency Induction Welder

Our entire range of products is made using high-quality and certified inputs, which are sourced from reliable vendors present in the market. Our quality auditors follow a strict selection process for the same. We have faith in transparency in terms of payment whether in advance or full cost. For their convenience, we offer our clients different payment options and make sure these methods are practical.

Parts of the vacuum tube type high frequency induction welder are :

  • Rectifier Cabinet :  The rectifier cabinet converts the incoming AC power supply into variable DC power supply. The DC power is filtered by installing reactors and filter capacitors. Input Line reactor is installed to limit the current and sudden surges. Many types of protections are incorporated in the circuit for safety of the equipment and components Siemens PLC is used for control circuit logic and interfaced with a digital touch screen on operator control desk. The cabinet is made of high quality CRC Sheet duly fabricated as per dust proof design. The paint is high quality powder coated.
  • Oscillator section : Oscillator Section consists of Oscillator valve, Tank Capacitors, Oscillator Valve Filament Supply Transformer, Ceramic Capacitor, High Frequency anode Choke, Anti-Parasitic oscillation assembly and Grid Biasing resistor assembly. In oscillator valve industrial metal ceramic power oscillator triode valve cooled by the distilled water cooling system. Tank capacitors are used for the tank circuit. Oscillator valve filament supply transformer is a step down transformer which gives supply to the filament connections of the oscillator valve. Ceramic Capacitor is used as the major components for oscillations and feedback to the oscillator valve. High Frequency anode choke is used to block high frequency transfer from oscillator section to rectifier section. Anti-Parasitic oscillation assembly is used in R-L

Details

Welder Model           Output Power            Electricity Efficiency
KS-VTW-60 60 KW ≥  50 to 60 %
KS-VTW-100 100 KW ≥  50 to 60 %
KS-VTW-150 150 KW ≥  50 to 60 %
KS-VTW-200 200 KW ≥  50 to 60 %
KS-VTW-250 250 KW ≥  50 to 60 %
KS-VTW-300 300 KW ≥  50 to 60 %
KS-VTW-400 400 KW ≥  50 to 60 %
KS-VTW-500 500 KW ≥  50 to 60 %
KS-VTW-600 600 KW ≥  50 to 60 %
KS-VTW-700 700 KW ≥  50 to 60 %
KS-VTW-800 800 KW ≥  50 to 60 %
KS-VTW-100 1000 KW ≥  50 to 60 %
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Vacuum Tube Welder Carbon Resistor

In order to make hassle free transactions, we have adopted an online payment procedure that ensures immediate transfer of money and confidentiality of clients' information. We are involved in providing excellent grade range of products from our facility in Faridabad(India).

Models are : 10 ohm, 27 ohm, 68 ohm, 75 ohm, 82 ohm

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Vacuum Tube Welder Triode Valve

With immense knowledge and expertise in this domain, we have made our position in the domestic market by providing Triode Valve. Safe, reliable and genuine, we make all the transactions using cutting-edge technologies. Not just on the transactions, we keep a vigil eye on the transactions made by you and other parties and ensure that no other party is involved while making payments.

Models are : BE1608J2F , BW1665J2F, BW1184J2, BW1185J2B, BW3300J2, ITK-30-2, ITK-60, ITK-90, ITK-120, ITK -200, RS3060CJ, RS3080CJ, RS3150CJ, RS3300CJ etc.

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Pipe Straightening Machine

Accurate Pipe Straightening without surface blemishes.FixedVariable Speed.Hydraulic lift in entry bottom roll for smooth entry of tube.No guides required to control tube passing.Built-in indicators for accurate roll setting.Easy and quick changeover from one tube size to another.Pressure sensing unit with digital display for thin wall Tubes.U-Type inlet and L-Type Outlet semi automatic tube handling system.Totally enclosed vanishing roller type automatic tube handling system.
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Tube End Facer

Our organization has a team of competent workers to make sure accurate quality control of products is done in order to ensure purchaser's quality demands are met. We believe in providing quality-approved products to the clients. For this, we make sure that all the inputs are procured from certified vendors after complete analysis of the quality.

Features :

  • Fully Automatic.
  • Carbide/HSS Tooling for quality end facing and quick Tool change/settings .
  • Three Tool System for OD, ID and Face chamfering simultaneously.
  • CAM operated Facing Head Feed and Clamp for safety.
  • De Dimpling of tubes along with facing. (Optional, if required).

Details

 Model        Tube od    
 (mm)
  Tube thickness  
 (mm) 
  Max. output  
 rate (tubes/min) 
KS-EF-01 12.7 – 50.8 0.8 – 3.0 20
KS-EF-02 19.05 – 88.9 0.8 – 4.5 17
KS-EF-03 21.3 – 114.3 1.0 – 5.4 17
KS-EF-04 60.3 – 168.3 2.0 – 7.1 5
KS-EF-05 88.9 – 219.3 3.9 – 8.2 4



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