J.p.machine Tools

Rakhial, Ahmedabad, Gujarat

• To Orient Plastic bottles
• Bottle Dia :-30-100mm
• Bottle height:-30-150mm

• Total CGMP model
• Frame Made from SS-structure
• Sleek sturdy and compact design
• All controls from the panel.
• Left to right and right to left options available
• PLC HMI-Touch screen

• Very few change parts required based on size of the bottles.
• Special feature of Overload clutch, overload of rotary feeder is available
• Rotary feeder feeds the bottle on the orienting device
• In orienting devices only bottles oriented with neck in front will be inverted using loaded metal obstacle
• Post that all bottles are re-inverted for conveying to next machine
• Air rinsing with ionised air and vacuum online (optional)

• 415V, 3-phase, 50hz electric supply
• Electric load:- 3HP
• Air:- 3 CFM @ 4 to 6 kg/cm2

*The output of the machine depends on bottle geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• Left to right and right to left options available

• Fast changeover of change parts as per bottles.
• Special feature of Overload clutch, overload of turntable is available
• Rotary feeders feeds the bottle on the orienting device
• In orienting device, Only straight bottles are inverted using metal guide-rods/cams hence all bottles are oriented
• Post that all bottles are re-inverted for conveying to next machine
• Difference in neck diameter and bottle diameter of the bottle is important for the operation

• 415V, 3-phase, 50hz electric supply
• Electric load:- 5HP

FEATURES

• Special CAM Design instead of RODs for Bottle handling during inversion-reinversion process
• Air rinsing online with ionised air
• Production counter
• PLC-HMI touch screen

APPLICATION

• To Orient Plastic bottles
• Bottle Dia :-30-100mm
• Bottle height:-50-150mm

• Total CGMP model
• Sleek, sturdy and compact design
• PLC-HMI-touch screen
• Frame Made from SS-structure.
• All controls from panel .

• Complete Fail safe Design
• Water recycling arrangement is possible as per requirement
• Washing cycle and washing timing can be adjusted as per requirement
• Easy changeover of changeparts
• Built in two/three pumps and two/three tanks
• Inner and outer vial washing ensure total cleaning
• Washing chamber having various spray zones and spray duration is electrically controlled
• Rotary Mechanism, PLC controlled with touch screen HMI
• Very less maintenance required
• Spray duration is electrically controlled.
• Machine provided with SS-316 pumps and SS-316 tanks
• Turn table available as accessory

• 415V, 3-phase, 50hz electric supply
• Electric load:- 5HP
• Air:- 2 CFM @ 4 to 6 kg/cm2
• Water or liquid as per tank size

APPLICATION

• To clean bottle ( Plastic and Glass) with water or any liquid
• Bottle diameter:-30 to 100mm
• Bottle Size:- 50-150mm

*The output of the machine depend on Bottle geometry.

*Specification subject to change without prior notice

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All Control from the panel itself.
• Left to right and right to left options available

• Quick changeover of change parts as per bottles.
• Single piece inverter for smooth operation.
• Bottle is inverted ( Mouth down during cleaning)
• Ionised compressed air is used which neutralises the static from the container, this loosens the dust sticking due to static
• Static is removed hence dry dust will not be stuck on bottles inner surface
• Positive air pressure removes the dust from the bottle body
• Vacuum removes the dust from the bottle
• Fully Fail safe design

• Turntable
• Production counter

• 415V, 3-phase, 50hz electric supply
• Electric load:- 5HP
• Compressed Air:- 5 CFM @ 4 to 6 kg/cm2

FEATURES

• Less power consumption as single Drive (Variable A.C.) controls the machine operation.
• Special feature of Overload clutch, overload of turntable is available
• PLC-HMI- Touch screen
• Production Counter

APPLICATION

• To clean Plastic and Glass bottles with air by applying positive pressure and Vacuum
• Bottle Dia :-30-80mm
• Bottle height:-50-150mm

*The output of the machine depends on bottle geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure, with height adjustment
• Sleek sturdy and compact design
• All control from panel.
• Left to right and right to left options available

• Indexing mechanism
• No Bottle change parts required
• Bottle is stopped under funnel
• Powder is delivered to funnel using powder wheel.
• Vacuum controlled powder delivery
• Very high dosing accuracy
• Fully fail safe design

• Dust Collector
• Vacuum pump
• Powder Loader
• Production Counter
• Pre-post check-weightier
• Pre and post Inspection device

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP
• Air:- 2 CFM @ 4 to 6 kg/cm2
• Vacuum 26HG, 300LPM

FEATURES

• Synchronization with Nitrogen purging
• Mechanised slug breaker
• PLC-HMI touch screen
• Integration for Check weighers and inspection devices
• Rejection of non-accurate bottles
• Monoblock machine for Screw capping/ ROPP Capping

APPLICATION

• To fill Dry syrup/Powder in containers
• Container diameter:- 30 to 100 mm
• Container height:- 30 to 150 mm
• Dose:-upto 150 gms

• total cgmp model
• frame made from ss-structure
• sleek sturdy and compact design
• all control/indication from hmi
• left to right and right to left options available
• plc hmi-touch screen

• fully automatic machine.
• vacuum pressure filling system. Powder moves from hopper to powder wheel under vacuum, this ensures uniform powder slugs. The slugs are then pushed out by air/nitrogen pressure in the funnel.
• funnel moves with container and during this period powder is dispensed to container
• special feature of vibrator, turret in 4 piece, nitrogen purging and bottle lip cleaner is available ( better gmp)
• very quick changeover of the changeparts.
• very high dosing accuracy.
• low maintenance machine
• parts can be easily declamped/clamped for quick cleaning and changeover
• fully fail-safe design

• dust collector
• vacuum pump
• powder loader
• pre-post check-weightier
• pre and post inspection device

• 415v, 3-phase, 50hz electric supply
• electric load:- 3hp
• compressed air:- 5 cfm @ 4 to 6 kg/cm2
• vacuum:- 26hg, 1000-3000lpm

features

• vibratory mechanism for sticky or hygrospcopic powder
• synchronisation with nitrogen purging
• mechanized slug breaker
• rejection device
• integration for checkweighers/inspection units
• monoblock machine for screw capping/ ropp capping

application

• to fill powder/dry syrup in containers
• container diameter:- 30-90mm
• container height:- 50-150 mm
• dose:- upto 150 gm

• Total CGMP model
• Frame Made from SS-structure, with height adjustment
• Sleek sturdy and compact design
• All controls from the panel
• Left to right and right to left options available
• PLC HMI-Touch screen

• Multiple dispensing units in single hopper mechanism.
[Send us inquiry to know manyfold benefits of it]
• No bottle no fill arrangement
• Requires minimum bottle change parts and very quick changeover.
• Very high dosing accuracy
• Parts can be easily declamped/clamped for quick cleaning and changeover
• Completely Fail safe design
• No bottle no fill arrangement

• Dust collector
• Spoon Feeder
• Powder loader
• Pre/post check weigher
• Pre/post inspection unit

• 415V, 3-phase, 50hz electric supply
• Electric load:- 5HP
• Air:- 5 CFM @ 4 to 6 kg/cm2

FEATURES

• Vibratory mechanism for sticky or hygrospcopic powder
• Synchronisation with nitrogen Purging
• Mechanized slug breaker
• Integration for check-weightier /inspection units
• Rejection of non-accurate bottles
• Weighing of each dose
• Monoblock machine for Screw capping/ROPP capping

APPLICATION

• To fill Dry syrup/Powder in containers
• Container diameter:- 30 to 90 mm
• Container height:- 30 to 150 mm
• Dose:-20 gm to 1000 gms

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• Fully Automatic machine
• All controls from panel
• Left to right and right to left options available
• PLC-HMI touch screen

• No bottle no fill arrangement
• No Bottle change parts required
• Bottle is centered under the Nozzle
• Bottom-up filling for foaming liquid
• In bottom up filling, Nozzle is inserter in the mouth of bottle and are slowly lifted to original position.
• Top filling for other liquid
• Liquid is dispensed to bottle from nozzle
• Very high dosing accuracy due to piston dosing method
• Parts can be easily declamped / clamped for quick cleaning and changeover
• Completely fail safe design

• Flow controller
• Liquid tank
• Pre/post Check weigher
• Pre/post Inspection unit

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP
• Air:- 1 CFM @ 4 to 6 kg/cm2

FEATURES

• Synchronisation with nitrogen purging.
• Electronic level controller and pneumatic product in feed control
• Model with peristaltic pump/servo motor
• Monoblock machine for Screw capping/ROPP capping

APPLICATION

• To fill liquid in Plastic/Glass bottles and simultaneously seal them with Screw/ROPP cap
• Machine series-A suitable to fill 5ml to 250ml
• Machine series-B suitable to fill 250ml to 1000ml
• Bottle Diameter:- 30mm to 80mm
• Bottle height:- 50mm to 150 mm

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• Fully Automatic machine
• All controls from panel
• Left to right and right to left options available
• PLC-HMI touch screen

• No bottle no fill arrangement
• Very quick changeover of change parts.
• Centralized dose adjustment saves time in volume setting
• Bottle is centered under the nozzle
• Nozzle are penetrated to bottle mouth
• Rotary movement of piston and bottle
• Liquid is dispensed to bottle from nozzle
• Very high dosing accuracy due to piston dosing method
• Parts can be easily declamped/clamped for quick cleaning and changeover
• Completely fail safe design

• Cap cleaner
• Cap loader
• Tank for liquid storage
• Pre/post inspection unit
• Pre/post check weigher

• 415V, 3-phase, 50hz electric supply
• Electric load:- 5HP
• Air:- 2 CFM @ 4 to 6 kg/cm2

FEATURES

• Usually used as a combo Machines of filling and sealing, which saves manpower as well as floor space and is more economically viable.
• Ropp capping/ screw capping/ inner plug capping unit can be incorporated as sealing unit.
• Individual filling machine also avaiable
• Integration with checkweighers, inspection device and rejection device/
• Electronic level controller and pneumatic product in feed control
• Synchronisation with nitrogen purging.
• Servo controlled dose adjustments

APPLICATION

• To fill liquid in Plastic/Glass bottles and simultaneously seal them with Screw/ROPP cap
• Machine series-A suitable to fill 5ml to 250ml
• Machine series-B suitable to fill 250ml to 1000ml
• Bottle Diameter:- 30mm to 150mm
• Bottle height:- 30mm to 150 mm

*The output of the machine depends on liquids inherent characteristics, ambient atmospheric conditions, fill volume and container geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• PLC-HMI touch screen

• The infeed turret and feedworm mechanism delivers the ampules to the grippers
• Grippers hold the ampoules firmly
• Post that grippers are inverted.
• Nozzles are inserted inside ampoules for liquid/air washes
• Low water consumption
• Quick change over of change parts
• Washed ampoules can be collected in the tray/ pushed to tunnel
• Electrnically controlled spray duration and spray cycle
• Water tank and ampoule collector is needed as accessory

• 415V, 3ph, 50Hz electric supply
• Electric load 5 HP
• Compressed air:- 5 CFM at 4 to6 kg/cm
• Water or cleaning liquid as per tank size

APPLICATION

• To wash vials/Ampule with water or any other liquid
• Vial diameter upto 20mm

• *The output depends on ampoule geometry and characteristics of cleaning media.

  *Specification subject to change without prior notice.

• Fully automatic Machine
• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• PLC HMI-Touch screen

• Very quick changeover of the changeparts.
• Very high accuracy for label placement
• Ampoules are fed to center turret using feed worm.
• Label is dispensed using knife.
• Post that vial passes through massagebelt and pressing pad
• Waste web is collected in the winder
• Servo motor for label applicator
• No need of changeparts for different sizes of containers/labels
• Completely Fail safe design

• Printer
• Bar code reader/Pharma code

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP

FEATURES

• Integration with inspection, rejection device and vision systems
• Industrial PC to display/inspection of barcode
• Different kind of printers can be integrated.

APPLICATION

• To apply self adhesive stickers on vial/ampoules
• Sticker length:-upto 30mm
• Vial/ampoule diameter:- upto 30mm

*Speed depends on sticker and vial geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel

• Very quick changeover of the changeparts.
• Very high accuracy for label placement
• Ampoules are fed to center turret using feed worm.
• Label is dispensed using knife.
• Post that vial passes through massagebelt and pressing pad
• Very quick changeover of the changeparts.
• Very high accuracy for label placement
• Glue is applied on the label and then label is applied on the bottle
• Completely Fail safe design
• Optional:- PLC/HMI-touch screen

• Production Counter
• Bar code reader
• Label printing online

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP

APPLICATION

• To apply glue label on vials /Ampoules
• label length:-upto 30 mm
• Vial diameter:-upto 30mm

*The output of the machine depend on label/ vial geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• PLC-HMI touch screen

• The infeed turret and feedworm mechanism delivers the ampules to the grippers
• Grippers hold the ampoules firmly
• Post that grippers are inverted.
• Nozzles are inserted inside ampoules for liquid/air washes
• Low water consumption
• Quick change over of change parts
• Washed ampoules can be collected in the tray/ pushed to tunnel
• Electrnically controlled spray duration and spray cycle
• Water tank and ampoule collector is needed as accessory

• 415V, 3ph, 50Hz electric supply
• Electric load 5 HP
• Compressed air:- 5 CFM at 4 to6 kg/cm
• Water or cleaning liquid as per tank size

APPLICATION

• To wash vials/Ampule with water or any other liquid
• Ampoule diameter upto 20mm

*The output depends on ampoule geometry and characteristics of cleaning media.

*Specification subject to change without prior notice.

• Fully automatic Machine
• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• PLC HMI-Touch screen

• Very quick changeover of the changeparts.
• Very high accuracy for label placement
• Vials are fed to center turret using feed worm.
• Label is dispensed using knife.
• Post that vial passes through massagebelt and pressing pad
• Waste web is collected in the winder
• Servo motor for label applicator
• No need of changeparts for different sizes of containers/labels
• Completely Fail safe design

• Printer
• Bar code reader/Pharma code

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP

FEATURES

• Integration with inspection, rejection device and vision systems
• Industrial PC to display/inspection of barcode
• Different kind of printers can be integrated.

APPLICATION

• To apply self adhesive stickers on vial/ampoules
• Sticker length:-upto 30mm
• Vial/ampoule diameter:- upto 30mm

*Speed depends on sticker and vial geometry.

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek, sturdy and compact design
• All controls from panel
• Left to right and right to left options available

• Very quick changeover of the changeparts.
• Very high accuracy for aluminium cap placing
• Planet gear mechanism for sealing head rotation.
• Vial will pick the cap from the chute
• Spring loaded flap will ensure perfect placing
• Capping head will seal the cap on the bottle
• Completely Fail safe design

• Cap cleaner
• Cap inspection device
• Cap loader

• 415V, 3-phase, 50hz electric supply
• Electric load:- 2HP

FEATURES

• PLC HMI-Touch screen
• Orienter/ vibrator for cap conveying
• Production Counter

APPLICATION

• To place and seal aluminium cap on the vials
• Cap diameter:- upto 20mm
• vial diameter:- 30mm to 80mm

*The output of the machine depends on vial/cap geometry

*Specification subject to change without prior notice.

• Total CGMP model
• Frame Made from SS-structure.
• Sleek sturdy and compact design
• All controls from panel
• PLC - HMI touch screen.

• No bottle change parts required
• Quick setting to adjust to the tablet/capsule size & shape
• Very high accuracy for piece counting
• Tablet/capsules are filled in hopper
• It is conveyed to rotating orienting disc with help of vibrator.
• Vibrator will start & stop on sensing level on rotating disc
• Rotating disc will orient tablet/capsule in one line
• After that tablet/capsule passes to counting junction and gets filled into bottles
• Auto change over flap

• Production Counter
• Pre/post Inspection device

• 230V, I-phase, 50hz electric supply
• Electricload:- 2HP

APPLICATION

• To count tablets and capsules and fill them in bottles
• Tablet/capsule diameter-width :- up to 15mm
• Bottle diameter:- 30mm to 150 mm
• Bottle height:- 30 mm to 150 mm

*The output of the machine depend on capsule/tablet geometry.

*Specification subject to change without prior notice.