JP Industries

Morvi, Gujarat

JAIKO (A JP Group Company) offers a range of circular looms for weaving light to heavy weight tubular or flat PP/HDPE fabrics for a wide variety of end applications.

Jaikos loom ranges from 4 shuttlefor open mesh (leno weave) packaging fabric for fruits & vegetable, to 6 shuttlefor a wide range of packaging applications such as cement, fertilizer, polymer granules, chemicals, grains, animal feed, seeds and husk and 8 shuttlefor the production of wide width fabric for Jumbo bags (FIBCs), tarpaulins and Geo & agro textiles. It has advantages of the latest technology higher operating efficiencies, excellent weaving quality, lower wastage, lower energy consumption, lower maintenance etc.

Our looms are available under machine models: Jaiko 4, Vega6, Vega HS, Jaiko 6 LN, Jaiko 608, Jaiko 810, Jaiko 811, Jaoko 812 LF, Jaiko 812 HF, Jiko 814 LF andJiko 814 HF

High speed, PLC base 4/6/8 colorflexo printing machine for Woven Sack having inline Corona Treatment, micro perforation, twist gusseting, cutting/winding system, for HDPE / PP laminated and un-laminated woven fabrics.

Features :

• Turret Unwinder with Online Manual Splicing
• Specially designed Micrometric adjustment system provided at each Printing Station to have fine pressure from Anilox Roll to Printing Drum and from Printing Drum to the final product (Fabric). This will improve the better sharpness of Printing.
• Individual Gearbox system consists of hardened and ground oil dipped gears with the inbuilt planetary arrangement at each printing station. This increases the sturdiness of the machine which reduces maintenance and downtime.
• Online print registration adjustment provided in that gearbox for easy operation.
• Easy changeover for a change of direction of printing with the help of same gearbox system is also incorporated.
• Infeed and outfeed driven nip roll system to maintain constant tension of fabric for proper Print registration. It will not elongate the fabric or loosen the fabric between printing station.
• Anilox and Ink Rubber Rolls are of special design. This prevents splashing and scattering of Ink at higher operating speeds.
• Access to each printing station for ease of monitoring and cleaning.
• Operator Friendly and space-saving vertical gussetingunit.
• Control panel with PLC

6 COLOUR PRINTING MACHINE: MODEL JPFLEX

Advance Features :

• Line Speed: 150 MPM Maximum
• Each Printing Stations are individually driven by Servo Motor resulting Quick & High Stability of Print Registration.
• Doctor Chamber Blades + Ceramic Rolls to Print High-Quality Halftone Image.
• Fast Drying of Ink because of effective Air Drying System.
• To Save consumption of Ink and Solvent.
• Online Both Side Web Video System for Print Inspection.
• Electrical Hoist System for easy assembly of plate cylinder (Drum).
• Reduction in Start and Stop Wastage due to Slow Rotation of Ceramic Rolls and Automatic Hydraulic Elevation of Drum Rolls while machine stops.
• Control Panel with PLC.

The machine consists of following :

• Unwinder with Pneumatic Caliper Brake System and Load Cell.
• Edge Guiding System
• Corona Treater
• 760 mm Six Colour Flexographic Printing Station with Doctor Chamber Blade and Ceramic Roll and Auto Drum Lifting Arrangement.
• Hot Air Ink Drying System.
• Auto Viscosity Control per Station.
• Four Roll Surface Winder with Oscillation System
• Web Inspection System.
• Control Panel with PLC.

JP developed Conversion lines for producing bottom folded and sewing woven sack made from a roll of tubular woven PP/HDPE fabric. JPBCL 850 model from J P EXTRUSIONTECH LIMITED is a high-speed machine suitable for conventional bag application and is designed for cutting the tubular fabric, bottom folding, sewing, and stacking. This new generation machine with servo and PLC controls is designed for fabric width up to 850 mm and cut length up to 1400 mm with speeds up to 30 to 40 bags/min. Depending upon the material, width of the fabric, length of the bag, number of folds, stitches etc. This bag making machine is most appropriate for working with un-laminated fabric but can also be converted to use laminated fabric.

Advantages of this conversion Line:

• State of the art automated operation & consistent quality of end product (cut & sewn bags.)
• Reduced space requirement in finishing department for converting the roll of fabric to the finished bag.
• Reduced manpower requirement for producing the same quantity of bags.

Recycling lines to reclaim plastic out of waste like oriented HDPE / PP Tapes, cuttings of woven fabric, industrial plastic wastes and general purpose wastes like LDPE / LLDPE / HIPS / PP / HDPE etc.

PET box strap line is suitable for 100% PET Flakes or PET Virgin Granules equipped with Dehumidified air dryer with Crystallizer.

PP Box strap line is suitable for fully automatic heat sealable straps having inbuilt single colour printing unit & two station embossing unit.

Thanks to the experience acquired year by year in the markets of competence, JP offers itself as your partner for forefront solutions in the plastic recycling field, increasing the value of the waste materials.

JP understands the needs of the customer for a throughout Quality compliance with the addition of high output and cost efficient machinery. Ranging from a tiny bolt to the final finished product everything undergoes strict compliance policy. Our customers rely on our quality product for fast and punctual delivery, reliably easy operation, systems, machines and services and their long life-time even with intensive usage of the machines.

We at JP offer the most economical machine configuration with optimal connection for further processing systems and maximum quality through in-depth requirement analysis and exact target specifications.

JP INDUSTRIES introduces a line capable of sorting, grinding, washing and cleaning with drying post consumer plastic waste. The end use of the plastic waste is supposed to be either in the field of injection molding textile fiber, monofilament or sheet with different thickness for thermoforming. The complete line is for an accurate clearing of plastic material especially suited for LLDPE, LDPE, HDPE, PP, PET, PC.

JPs washing line is built with the best materials for less wearing of the bodies of the machine and consequentially less maintenance and less lost in time. Also, the experience of JP has developed a system that is matching the European standard but with a better price.

JPs engineering department can give to their customers the support on finding also a customized solution because JP Industries know that every country has his own traditions and his own post consumer material to treat. For this, we will be glad to give you the right solution for your business.

For manufacturing HIPS/ ABS/ PP/ PET/ PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications.

Cast films produced on chill roll lines have become an indispensable product in the packaging industry. They provide versatile and high-quality options for safe and economic packaging of products.

To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films, and Blister films.

High output and outstanding quality Monofilament Lines

JPEL has in range of products highly efficient Monofilament Lines to produce HDPE / PP / Nylon

Monofilament for manufacturing of :

• Ropes and Twines
• Tooth brush bristles
• Fishing Net
• Mosquito Net
• Doll hair & Wig hair
• Threads
• Knitting yarn
• Artificial grass
• Carpets

Salient Features :

• Extruder having L/D 30:1 for an output up to 250 Kgs./Hr. (Higher capacity lines also can be designed and supplied)
• Multi Strand Die
• Air knife
• Goddets with Movack Design.
• 5 meter long orientation hot air oven, hot water bath.
• Cheese winders for bunch winding.

JPEL has also supplied Jumbo Winders for winding of Monofilaments /Fibrillated tapes required for manufacturing ropes and FIBC Jumbo bags.

Extrusiontech Ltd has a wide range of Extrusion Coating Lines Models to meet a variety of applications.For coating thin layer of polyolefins (Mainly LDPE PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications.For coating thin layer of polyolefins (Mainly LDPE PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications.Tandem Lamination Plant For coating Circular Woven fabric, for producing multilayer laminates up to 5 layers along with the various substrates like Paper, Aluminum foil, Polyester film etc.

PET box strap line is suitable for 100% PET Flakes or PET Virgin Granules equipped with Dehumidified air dryer with Crystallizer.PP Box strap line is suitable for fully automatic heat sealable straps having inbuilt single colour printing unit & two station embossing unit.