Joy D-Zign Engineers Pvt. Ltd.

Mundka, Delhi

A process of reducing/knocking out the SWELL in the spine of thread-sewn Book-Blocks or gathered folded-forms (signatures) being prepared for Hard-Case or Soft Cover Perfect Binding. Ensures the Book-Blocks are rectangular in shape and free from extreme gradients in the folded/sewn area for quality and enhanced life of the BOOK.
PLC based Control Panel for optimum reliability and simplified diagnostics. Other operator friendly features are: Selection of Manual or Semi-auto mode; Counter for number of Book-blocks processed; Dedicated switches for Clamping and Nipping functions in Manual Mode. Emergency Switch & Recycle Push Buttons are conveniently located on the Top Cover.

Emergency Switch aborts the cycle and resets the machine to starting position. For operators safety: both the Push Buttons are required to be pressed simultaneously for initiating the cycle; an intricate Safety Device (sensor based) is incorporated as additional protection in case of malfunction of Recycle Switches or the operators hands are in the way of the clamping area. For uninterrupted production, Support Device is provided to ensure the book-blocks are held upright and are not allowed to sag to avoid triggering of Sensors during processing.

The high Speed blower/exhaust fan ensures the ambient temperature in the Power Pack Area is maintained. The latest Hydraulic Technology & Controls make it possible to process 700/800 books (single bookblock upto 30mm spine thickness) per hour. Castors provided for maximum space utilisation & mobility.

Power saving feature is incorporated. The motor switches off automatically after a pre-set delay time provided the Recycle Switches are not activated within the set time. Nipping results are best achieved if the signatures (soon after folding / gathering) are pressed in the JOY Bundling Press.

NIPPING-the process of reducing / knocking out the Swell in the spine of: Thread-sewn Book-Block or gathered/collated folded-forms (signatures) being pressed for Hard-case or Soft Cover / Perfect Binding. SMASHING-the process of removing the air from the folds and flattening the overall area of the Book-Blocks. BOOK-BLOCK should be rectangular in shape and free from extreme gradients in the folded sewn area for quality and enhanced life of-the BOOK.
Nipping Press and Smashing & Nipping Press, these offline semi-automatic machines for producing rectangular & compact Book-Blocks have become an important part of the Binding industry. To meet the need for faster system with maximum safety and operator efficiency, the ONLINE System was launched.
The unit consists of two independent pressing stations for Nipping and Smashing respectively to process sectionsewn book blocks. The machine can be used as an offline or in conjunction with another Book-block preparing system.
Book-block is dropped manually at the feeding station on the conveyor. A simple mechanism ensures the same travels the correct distance to position itself in the centre of the Nipping and Smashing stations respectively. Conveyor enables the Book-block to be delivered to the Chute whilst Nipping & Smashing of the subsequent blocks are being processed at 15/20 cycles per minute.

PLC based control panel ensures optimum reliability and simple diagnostics with sensors ensuring no damage is caused to any Book-Block. Centerlised Lubrication System incorporated to ensure maximum life of the phosphor bronze bush/s and smooth functioning. Power saving feature ensures the motor switches off automatically after pre-set delay time. Ambient temperature in the Power- Pack area is maintained for consistent productivity and extended life of rubber parts.

Hydraulic Press for handling of WASTE-Paper, Corrugated Boards, Stationery (sharedded / Un - sheddded). Plasti / Flims etc. Hydraulic device, compact in design, ideally suited for the pressing of said WASTE and manually bundling the presssed bales for saving in storage space, transportation and manpower.

Easy simple operation of handling waste by sinlgle person.
The bales ensure higher yield price.
Conveniently located Control Panel. One time activation of Switch for downward & upward movement of pressing platen.
The pressing function can be aborted for refilling fresh Waste material.
Tight wrappping of compressed waste and bound with Cords / Plastic straps / Hoops (wire) for ease of - handling for onwards stacking / trasportation, two (Front) Strapping Grooves for bundling incorporated.
Power saving Device (built-in), the motor switches off automatically on attaining the set pressure or in Reset position of the Moving Platen.
The downward movement stops automatically on attainig the set pressure.
Front loanding of paper waste- material. Loading Area Widened by 22% over earlier models.
Convenient removal of bales with the help of unique design - Ejector Device for removing the bale.
Spring Loaded Switch for up / downward travel in Manual Mode. The travel stops automatically with the help of the limit Switch in reset (loading) position.
Baling Press can be supplied with 3Hp Motor (single phase supply) for tonnage upto 10-12 Tons.