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JG
Kolkata, West Bengal, India
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Other Products / Services #5886032

Rolling Mills

Our rolling mills produce light rail which is basically used in Power, Engineering & mining sector .Standard rail lengths are furnished from 8 to 12 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as required by clients

We also rolled
Round10 mm to 200 mm diameter Flat20 X 5 mm to 500 X 32 mmSquare BarUp to 125 mm

Nominal 
Weight 
per Yard

DIMENSIONS IN INCHES

HT BW HW W HD FD BD E
30 lb 3-1/8 3-1/8 1-11/16 21/64 7/8 1-23/32 17/32 1-25/64
40 lb 3-1/2 3-1/2 1-7/8 25/64 1-1/64 1-55/64 5/8 1-9/16
60 lb 4-1/4 4-1/4 2-3/8 31/64 1-7/32 2-17/64 49/64 1-115/128
90 lb 5-3/8 5-3/8 2-5/8 9/16 1-35/64 2-55/64 59/64 2-45/128
105 lb 5-3/16 5-3/16 2-9/16 5/16 1-25/32 2-13/32 1 2-13/64


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Fabricated Channel Sleeper

We manufacture fabricated channel sleepers for use on Railway Bridges along with all the accessories for fitment of running rails as well as guards rails. All these sleepers and fittings are usually Hot dip Galvanized to attain higher durability and minimum maintenance. we also manufacture steel through sleeper which are pressed out of rolled profile from our rolling mill unit as well as from RINL & SAIL. These sleeper can be supplied with or without cant with holes or with welded arrangement of base plates, shoulders etc. for fixing of rails as per the customers requirements.

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Joint Bar, Fish Plates

Fish plates are also known as joint bar, splice bar and angle bar. We have in-house rolling, forging, machining, drilling/punching facility to manufacture all types of fishplates to suit all rail sections such as UIC 60, UIC 54, U33, BS 80A, BS 90A, IRS 52 KG, IRS 90 Lbs, 115 RE, 136 RE, TJ 45, TJ 37, RN 45 etc.

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Turnout System

We manufacture turnouts as per RDSO specification & design as well as our own design. We have design wing, designs complete turnouts with required track gauges BG, SG, MG etc of Indian & international standard with all available rail section.

We manufacture the below mentioned turnout as per RDSO design
  • Turnouts with straight switches.
  • Turnouts with partly curved switches.
  • Turnout with curved switches.
Some other types of turnouts are
  • Symmetrical split
  • Diamond crossing
  • (a) Without slip
  • (b) With single slip
  • (c) With double slip
  • Crossover
  • Scissors crossover. Etc

We guarantee efficient & competitive designs taking in account the parameters provided by the customer & provides exceptional quality & latest technology.

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Swing Nose Crossing

We Manufacture swing nose crossing as per the specific requirements of our customers.

These crossings are beneficial to both High Speed and High Axle Load infrastructures, providing impact elimination, noise reduction and very low maintenance.

Swing nose crossings allow for the train wheel to pass through the turnout supported by the rail throughout. By movement of the nose of the crossing as well as the switch of the turnout the turnout track is uninterrupted from entrance to exit. The robust cast manganese cradle gives superior wear and durability performance to the crossing.

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Fabricated Crossing

We are a renowned manufacturer, supplier, and exporter of Fabricated V Crossing. Our designed Fabricated Crossings are cost effective and ideal solution for low traffic environments where Manganese Solutions are not required, These items have high tensile strength and high tolerance level. These products are developed from premium quality of material sourced from our most trusted and certified vendors. These products are extensively used in the track running over bridges. These items are used for easy and smooth running of the trains and require least maintenance. We offer these Fabricated V Crossings at most affordable prices to our precious customers. We have a fantastic range of Rail Profile and Sizes to choose from.

View Complete Details

Spring Setting Device

We manufacture SSD as per RDSO specification and drawing.

The Spring Setting Device ensures the correct setting of the switch rail . It gives exactly the required flange way clearance between the open tongue and stock rails at all times and that too up to the junction of Rail Heads (J.O.H.).

This device functions without any fault, each and every time when the switch is operated. It can be used on all the turnout designs of the railway tracks and has already proven to be perfect in every condition. It is very economical as well as it has a longer life. So this device is most essential & effective part of Railway systems.

View Complete Details

Switch Expansion Joint

A Switch is an arrangement that enables the train to change its track so that it proceeds in the correct direction. This SEJ is a device, installed at the end of LWR/CWR, to allow the longitudinal movements in the breathing length due to temperature variations or we can say it is an arrangement that compensates with the natural changes in the track due to temperature variations and protects the technical standard dimension of the same. This arrangement ensures that there is no considerable variance in the parameters of the track so that there is no hindrance is created in the passage of the wheel over it. Both expansion and contraction are dealt with by the SEJ.

View Complete Details

Improved Switch Expansion Joint

To overcome the defects caused by bend in Switch Expansion Joint the design has been modified to Improved Switch Expansion Joint. Rail movement joints are required when tracks are laid across engineering structures such as bridges and viaducts. These structures are exposed to changes in lengths due to ambient influences like traffic load, temperature and wind. These influences sometimes lead to angular rotations of the end spans in the abutment. Rail movement joints are installed to bridge such length variations and - if required - to accommodate angular rotations of the end spans.

View Complete Details

Thick Web Switch

The switches are manufactured maintaining the technical specification of IRS, UIC and CEN, as per requirements of the customers. The manufacturing process are employing the latest CAD/CAM systems along with latest manufacturing and testing facilities.

Types of switches we are manufacturing
  • Fabricated Curved Switch 1 in 7 , 1 in 8.5 & 1 in 12 for 52 Kg & 60 Kg Rail
  • Complete Turnout sets 1 in 7, 1 in 8.5 & 1 in 12 for 60 Kg & 52 Kg Rail with PSC & Steel Sleepers
  • Scissor X Over Crossing 1 in 8.5 & 1 in 12 for 52 Kg & 60 Kg Rail & Diamond Crossing
  • Derailing Switch for 52 Kg & 60 Kg Rail
Thick Web Switch

We offer a complete Thick we switch with Heat Treated Welded Crossing solution ranging from high-speed moveable crossings and their associated actuation, locking and detection systems through to CNC machined mono block tramway switches, which include removable blades.

We design, manufacture and assemble switches and crossings.

Our JV can offer widened product and technology portfolio including swing nose crossings and switch and crossing monitoring equipment, we are ideally placed to meet the rapidly changing requirements of the railway industry. We have fully equipped Machine shop along with CNC controlled machines for manufacturing turnouts. The turnouts can be made to suit Wooden, Concrete or Steel layout. We fabricate customized prompt solutions for switches and crossings that are cost effective.

View Complete Details

Head Hardening Treatment Service

Head hardening treatment on rail is an economical and effective way of prolonging the service life of rail by improving the rails mechanical properties. We introduced an improved rail head hardening technology with adopting new induction heating coil, new coolant and cooling device and new cooling mechanism. The properties of rail treated by this improved head hardening technique are tested systemically.

The results show that the improved head hardening technology not only can greatly improve the mechanical properties and service performance of rail, but also is more reliable and safe on the technique. We design, manufacture and assemble switches and crossings.

View Complete Details

Rubber/Rail Pads

We are engaged in offering an exclusive assortment of heavy duty railway components like Grooved Rubber Sole Plates. These plates are made using superior quality rubber and plastic material, reducing shocks of vibration of a passing train. Abreast of excellent mechanical features and sustainability, these products can also be customized as per clients' specific demands.

Rail pads are made from a variety of both natural and synthetic elastomers to meet the precise demands of the operating environment from high-speed track to maintenance bays. Rubber (natural, synthetic or composite) pads are supplied for concrete and wooden sleepers whereas EVA pads are supplied for most steel sleeper applications. Plastic HDPE pads can also be used for isolation of base plate systems

View Complete Details

Metal & Nylon Liners

We are one of the prime organizations, offering a broad array of Metal Liners that are made using exceptional raw material. Applicable in various industries, these are designed in compliance with international quality standards. Also, these are designed and fabricated as per the drawings & specifications provided by clients.

Glass filled Insulating Liners possesses very high strength and durability. Our liners are used as insulators to make the track suitable for electrical circuiting. They are generally made of Nylon-6 or Glass Filled Nylon. They are used with metallic fasteners so that the fasteners and rails do not have direct contact

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Bolt & Nut

Numerous types of Bolts and Nuts including Fish Bolts, Stud Bolts etc., hot or cold forged are being manufactured in our unit. We also manufacture different types of Rail Screws, Plate screws, Dowel Screws, Dog Spikes, drive Spikes, Clip Bolts, 'T' head Bolts, square head bolt & nut, crossing bolt & nut and Hook Bolts & Nuts as per the Customer's requirements.

We are one of the biggest manufacturers of quality hot forged bolts and nuts in India. The companys ability to perform the crucial processes of heat treatment in-house means that greater control can be exercised over the finished product, resulting in high quality fasteners.

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List of Other Products by Jekay Group from Kolkata, West Bengal.
Post Buy Requirement

Other Products / Services

Our Complete range of products are Fabricated Channel Sleeper, joint bar, Fish plates, Turnout System, Swing Nose Crossing and fabricated crossing.

Rolling Mills

Our rolling mills produce light rail which is basically used in Power, Engineering & mining sector .Standard rail lengths are furnished from 8 to 12 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as required by clients

We also rolled
Round10 mm to 200 mm diameter Flat20 X 5 mm to 500 X 32 mmSquare BarUp to 125 mm

Nominal 
Weight 
per Yard

DIMENSIONS IN INCHES

HT BW HW W HD FD BD E
30 lb 3-1/8 3-1/8 1-11/16 21/64 7/8 1-23/32 17/32 1-25/64
40 lb 3-1/2 3-1/2 1-7/8 25/64 1-1/64 1-55/64 5/8 1-9/16
60 lb 4-1/4 4-1/4 2-3/8 31/64 1-7/32 2-17/64 49/64 1-115/128
90 lb 5-3/8 5-3/8 2-5/8 9/16 1-35/64 2-55/64 59/64 2-45/128
105 lb 5-3/16 5-3/16 2-9/16 5/16 1-25/32 2-13/32 1 2-13/64


View Complete Details

Fabricated Channel Sleeper

We manufacture fabricated channel sleepers for use on Railway Bridges along with all the accessories for fitment of running rails as well as guards rails. All these sleepers and fittings are usually Hot dip Galvanized to attain higher durability and minimum maintenance. we also manufacture steel through sleeper which are pressed out of rolled profile from our rolling mill unit as well as from RINL & SAIL. These sleeper can be supplied with or without cant with holes or with welded arrangement of base plates, shoulders etc. for fixing of rails as per the customers requirements.

View Complete Details

Joint Bar, Fish Plates

Fish plates are also known as joint bar, splice bar and angle bar. We have in-house rolling, forging, machining, drilling/punching facility to manufacture all types of fishplates to suit all rail sections such as UIC 60, UIC 54, U33, BS 80A, BS 90A, IRS 52 KG, IRS 90 Lbs, 115 RE, 136 RE, TJ 45, TJ 37, RN 45 etc.

View Complete Details

Turnout System

We manufacture turnouts as per RDSO specification & design as well as our own design. We have design wing, designs complete turnouts with required track gauges BG, SG, MG etc of Indian & international standard with all available rail section.

We manufacture the below mentioned turnout as per RDSO design
  • Turnouts with straight switches.
  • Turnouts with partly curved switches.
  • Turnout with curved switches.
Some other types of turnouts are
  • Symmetrical split
  • Diamond crossing
  • (a) Without slip
  • (b) With single slip
  • (c) With double slip
  • Crossover
  • Scissors crossover. Etc

We guarantee efficient & competitive designs taking in account the parameters provided by the customer & provides exceptional quality & latest technology.

View Complete Details

Swing Nose Crossing

We Manufacture swing nose crossing as per the specific requirements of our customers.

These crossings are beneficial to both High Speed and High Axle Load infrastructures, providing impact elimination, noise reduction and very low maintenance.

Swing nose crossings allow for the train wheel to pass through the turnout supported by the rail throughout. By movement of the nose of the crossing as well as the switch of the turnout the turnout track is uninterrupted from entrance to exit. The robust cast manganese cradle gives superior wear and durability performance to the crossing.

View Complete Details

Fabricated Crossing

We are a renowned manufacturer, supplier, and exporter of Fabricated V Crossing. Our designed Fabricated Crossings are cost effective and ideal solution for low traffic environments where Manganese Solutions are not required, These items have high tensile strength and high tolerance level. These products are developed from premium quality of material sourced from our most trusted and certified vendors. These products are extensively used in the track running over bridges. These items are used for easy and smooth running of the trains and require least maintenance. We offer these Fabricated V Crossings at most affordable prices to our precious customers. We have a fantastic range of Rail Profile and Sizes to choose from.

View Complete Details

Spring Setting Device

We manufacture SSD as per RDSO specification and drawing.

The Spring Setting Device ensures the correct setting of the switch rail . It gives exactly the required flange way clearance between the open tongue and stock rails at all times and that too up to the junction of Rail Heads (J.O.H.).

This device functions without any fault, each and every time when the switch is operated. It can be used on all the turnout designs of the railway tracks and has already proven to be perfect in every condition. It is very economical as well as it has a longer life. So this device is most essential & effective part of Railway systems.

View Complete Details

Switch Expansion Joint

A Switch is an arrangement that enables the train to change its track so that it proceeds in the correct direction. This SEJ is a device, installed at the end of LWR/CWR, to allow the longitudinal movements in the breathing length due to temperature variations or we can say it is an arrangement that compensates with the natural changes in the track due to temperature variations and protects the technical standard dimension of the same. This arrangement ensures that there is no considerable variance in the parameters of the track so that there is no hindrance is created in the passage of the wheel over it. Both expansion and contraction are dealt with by the SEJ.

View Complete Details

Improved Switch Expansion Joint

To overcome the defects caused by bend in Switch Expansion Joint the design has been modified to Improved Switch Expansion Joint. Rail movement joints are required when tracks are laid across engineering structures such as bridges and viaducts. These structures are exposed to changes in lengths due to ambient influences like traffic load, temperature and wind. These influences sometimes lead to angular rotations of the end spans in the abutment. Rail movement joints are installed to bridge such length variations and - if required - to accommodate angular rotations of the end spans.

View Complete Details

Thick Web Switch

The switches are manufactured maintaining the technical specification of IRS, UIC and CEN, as per requirements of the customers. The manufacturing process are employing the latest CAD/CAM systems along with latest manufacturing and testing facilities.

Types of switches we are manufacturing
  • Fabricated Curved Switch 1 in 7 , 1 in 8.5 & 1 in 12 for 52 Kg & 60 Kg Rail
  • Complete Turnout sets 1 in 7, 1 in 8.5 & 1 in 12 for 60 Kg & 52 Kg Rail with PSC & Steel Sleepers
  • Scissor X Over Crossing 1 in 8.5 & 1 in 12 for 52 Kg & 60 Kg Rail & Diamond Crossing
  • Derailing Switch for 52 Kg & 60 Kg Rail
Thick Web Switch

We offer a complete Thick we switch with Heat Treated Welded Crossing solution ranging from high-speed moveable crossings and their associated actuation, locking and detection systems through to CNC machined mono block tramway switches, which include removable blades.

We design, manufacture and assemble switches and crossings.

Our JV can offer widened product and technology portfolio including swing nose crossings and switch and crossing monitoring equipment, we are ideally placed to meet the rapidly changing requirements of the railway industry. We have fully equipped Machine shop along with CNC controlled machines for manufacturing turnouts. The turnouts can be made to suit Wooden, Concrete or Steel layout. We fabricate customized prompt solutions for switches and crossings that are cost effective.

View Complete Details

Head Hardening Treatment Service

Head hardening treatment on rail is an economical and effective way of prolonging the service life of rail by improving the rails mechanical properties. We introduced an improved rail head hardening technology with adopting new induction heating coil, new coolant and cooling device and new cooling mechanism. The properties of rail treated by this improved head hardening technique are tested systemically.

The results show that the improved head hardening technology not only can greatly improve the mechanical properties and service performance of rail, but also is more reliable and safe on the technique. We design, manufacture and assemble switches and crossings.

View Complete Details

Rubber/Rail Pads

We are engaged in offering an exclusive assortment of heavy duty railway components like Grooved Rubber Sole Plates. These plates are made using superior quality rubber and plastic material, reducing shocks of vibration of a passing train. Abreast of excellent mechanical features and sustainability, these products can also be customized as per clients' specific demands.

Rail pads are made from a variety of both natural and synthetic elastomers to meet the precise demands of the operating environment from high-speed track to maintenance bays. Rubber (natural, synthetic or composite) pads are supplied for concrete and wooden sleepers whereas EVA pads are supplied for most steel sleeper applications. Plastic HDPE pads can also be used for isolation of base plate systems

View Complete Details

Metal & Nylon Liners

We are one of the prime organizations, offering a broad array of Metal Liners that are made using exceptional raw material. Applicable in various industries, these are designed in compliance with international quality standards. Also, these are designed and fabricated as per the drawings & specifications provided by clients.

Glass filled Insulating Liners possesses very high strength and durability. Our liners are used as insulators to make the track suitable for electrical circuiting. They are generally made of Nylon-6 or Glass Filled Nylon. They are used with metallic fasteners so that the fasteners and rails do not have direct contact

View Complete Details

Bolt & Nut

Numerous types of Bolts and Nuts including Fish Bolts, Stud Bolts etc., hot or cold forged are being manufactured in our unit. We also manufacture different types of Rail Screws, Plate screws, Dowel Screws, Dog Spikes, drive Spikes, Clip Bolts, 'T' head Bolts, square head bolt & nut, crossing bolt & nut and Hook Bolts & Nuts as per the Customer's requirements.

We are one of the biggest manufacturers of quality hot forged bolts and nuts in India. The companys ability to perform the crucial processes of heat treatment in-house means that greater control can be exercised over the finished product, resulting in high quality fasteners.

View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us