JAYKRISHNA MAGNETICS PVT LTD

Odhav, Ahmedabad, Gujarat

Vibrating Furnace Charges are effective solutions to problems such as high labour cost, hazards to furnace operators faced in foundries, melting shops etc. Such a kind of automation allows foundry men to work at a safe distance thus preventing injures arising out of molten metal splash. It also facilitates in rapid and quick charging of the furnace thereby allowing maximum utilization of the furnace. In addition to this, the damage to furnace lining is avoided which normally occurs in manual charging of the furnaces.

The required amount of scrap metal is loaded into the storage hoper at the loading point. The trolley the carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided.

Suspended Permanent Magnetic Overband Separators are designed to eliminate tramp metal from the product carried by belt, vibratory feeders or inclined planes. Over bands are mainly used to protect Machine such as Crushers, Shredders and others, to remove ferrous particles and purify products ( Industries like Foundries, Coal Mines, Cement Works, Food, Sponge Iron, Char coal, Glass, Chemical Industries and Domestic waste recycling Plants.) The permanent Magnetic Overband Separators are used when an automatic Removal of ferrous contamination is necessary. If not, fixed Permanent Suspension Magnets are more suitable.

Applications : Five type of Separators Re designed to operate at a predetermined working gap over the conveyor : 100, 150, 200, 250 and 300mm.

The speed of the belt , the nature of the product, its density, its granulometry and the size of the pieces which have to be extracted are on of the parameters to be taken into consideration when choosing the type of Overband.

Construction :

Two U-section pieces are fixed on the Magnet by Fastening ears and are supporting bearings of Drums. Drums are equipped with shafts mounted on removable hubs. All bearings equipped with stakes for tightening the belt.

The belt is driven by a Reduction Gear Coupled to Electric Motor / Geared Motor by Vee- belts.

The wet drum separator NTS is used to remove very fine magnetisable components from low concentration, low-viscosity liquids. The NTS is intended for use in the metal processing industry and for the treatment of preconcentrates extracted from the STEINERT high gradient magnetic filter HGF. Around 90 % of the grain sizes ranging from 1 m to 1000 m can be separated as sludge. Features such as stainless steel housing and powerful neodymium iron boron magnets are standard.

RE Magnetic Grids are designed for installation in Hoppers, Feed Holes and duct etc. The Grids consists of Rare Earth Tubes assembled in Single, Double or Multiple bank as required and can be supplied in square circular or any other size to suit customer requirements.

Fundamentals : We are very much aware that final qualities of identical parts are very much depends on surface finishing of the parts.

This is Ideally used to collect the iron scrap from the workshop floor. Magnetic plate with cover wheels and Handle in three different sizes are available.

The motrised electromechenical vibrating table consist of solid base plate and a vibrating top. The top platform vibrates at 1500/3000 vibrations per minute through two/one unbalanced vibration motor housed inside. The motors with unbalanced load will generate the amplitude of 1.5mm to 3mm and that will shake the material and compact the material.

Applications

Vibrating table is very useful in several industries

JAYKRISHNA manufacturers vibratory motor base feeders, which utilize the force Set up by two synchronized counter rotating, heavy-duty vibrator motors. At two points in each complete revolution, the centrifugal forces of each vibrator coincide, resulting in a linear force.

Our feeders are custom built to meet any application needed. Feeders are built rugged to produce the consistent flow rates and trouble free operation needed for efficient processing. The feeder can be designed wither base mounted or suspension/ hanging type.

Application

• Liners can be provided for special application e.g. Feeding of ORE & pellets in the blast furnace.
• Enclosed body for feeder can be manufacturer for extracting minerals for storage bins and conveying to kilns

BASIC: Rotational vibratory motion created by the motor and eccentric weights at high frequency is transmitted to the processing bowl and its contents (parts, media and compound) with the net effect of the media scrubbing the parts to deburr or polish, and finish. FETURES: Jaykrishna Product's bowl vibrators are high-tech vibratory bowl machines for the surface finishing of all types of components. The bowl vibrators are manufactured using state of the art technology to produce incredibly resilient and ultra durable work chambers and based.

Unbalance vibratory motor with special tough design is us as drive for the vibrating machines. The applications are feeding, screening, discharging etcc. The vibration motors are available in 3000 , 2800, 1440 960 and 750 RPM. The special features includes sturdy frame with stiffing ribs, Body fabricated with high grade ductile iron, Extra large dia. of shaft to resist bending under high centrifugal force, fitted with heavy duty cylindrical roller bearings , specially varnished winding with terminal box to withstand tough operating conditions . Specially designed electrical parameters for cool operation conditions. Vibration motors are available from 0.25 HP to 7.5 HP in foot mounted design or flange mounted type. Vibration motors are widely used in Process plants , Glass , Food , Metal , Coal power plant , Chemical , Ceramic , Iron and steel , Foundries , Packaging Industries etc .

Unbalance vibratory motor with special tough design is us as drive for the vibrating machines. The applications are feeding, screening, discharging etcc. The vibration motors are available in 3000 , 2800, 1440 960 and 750 RPM. The special features includes sturdy frame with stiffing ribs, Body fabricated with high grade ductile iron, Extra large dia. of shaft to resist bending under high centrifugal force, fitted with heavy duty cylindrical roller bearings , specially varnished winding with terminal box to withstand tough operating conditions . Specially designed electrical parameters for cool operation conditions. Vibration motors are available from 0.25 HP to 7.5 HP in foot mounted design or flange mounted type. Vibration motors are widely used in Process plants , Glass , Food , Metal , Coal power plant , Chemical , Ceramic , Iron and steel , Foundries , Packaging Industries etc .

A stable, rigid motor shaft and roller bearings with a long service life allow the unbalance motors to be operated continuously even under difficult operating conditions.

The unbalance motors are supplied in 2, 4, 6 and 8 Pole versions. This means the motor speed and therefore the oscillation frequency can be ideally selected to suit each particular application.

The unbalance motors are also available in a special version for mains voltages up to 690V and for a mains frequency ranging from 50 Hz to 60 Hz.