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1 Products availableLeading Manufacturer, Supplier & Retailer of Heavy Duty Metal Shredder, Continuous Baling Press, triple action baling press, Double Action Baling Press and Shredders.
A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust, dust & colour contents. The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance. Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications.A metal shredder with a magnetic conveyor belt can shred & segregate the ferrous and non ferrous scrap; a bio-medical waste shredder can shred the sterilized medical waste & reduce its size and a car shredder can transform the complete car into small pieces within minutes.Therefore, a few key aspects are worth considering before finalising what type of shredder best suits your requirement. They are:
Jain Hydraulics brand scrap baling presses enjoy excellent reputation in scrap yards, ferrous processing plants and non-ferrous metal remelting plants. They compact virtually all the metal scrap such as sheet metals and wire scrap into square bales. The journey began way back in 1970s when Jain Hydraulics manufactured its first single action hydraulic scrap baling press to the now known fully automatic, continuous hydraulic scrap baling press. This new generation of metal presses / metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales. The higher pressing force and greater output makes these metal balers one of the fastest and the strongest bundle presses / baling presses in India. And as their name states so does their higher production capabilities!
A Triple Action baler presses the scrap from three sides i.e. from the Top, Length wise & Side ways. Such balers are best suited to meet the high production requirements and produce significant cost savings during the scrap transportation. These also enable the maximum feeding of scrap in the EAF during the heat. These balers are available in various sizes and with various capacities. The large portfolio of Jain Hydraulics can fulfil the needs of all. Balers that can bale 5 tons of scrap in a shift are available besides those which can bale 25 tons every hour. Thus, the needs of small scrap traders are served as are also of the big ones.
A Double Action baler presses the scrap from two sides i.e. from the Top & Length wise. Small & compact, such a baler is best suited for small scrap traders requiring 5-8 tons of light scrap to be processed per shift. The baler is operated by two manually operated Direction Control Valves, one to operate the top lid cylinder& the other to operate the rear pressing cylinder. Basic in design, such balers call for minimal trouble shooting.
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Benefits
Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications. The Jain Hydraulics brand Industrial Shredders are unmatched and with the introduction of the two shaft series, the portfolio is unbeatable. Industrial Shredders for every application, ranging from Plastics, Tyres, Bio-Medical Waste, MSW to E-Waste, wood etc virtually allows all types of scrap / waste to be shredded. The MSW shredders allow better utilization of landfills & recovery of reusable materials. Similarly, E-waste shredders allow recovery of expensive metals such as copper etc. thus exhibiting its advantages. Shredding complex, unpredictable flows of bulky, resilient, and abrasive materials is a major challenge. It requires exceptionally robust shredding equipment that processing operations can rely on for uninterrupted flows, maximum efficiency, and a minimum of downtime. Thus, Jain Hydraulics manufactures shear qualitative equipments that are exactly required by its customers.
Jain Hydraulics pre-shredders are capable of processing 5-100 tons of ferrous scrap per hour including:
These pre-shredders allow smaller shredders to process heavier materials in lesser time. This enables a stress free operation of the shredder machine due to reduction of explosions and lesser downtime. The throughput increases due to the homogenisation of the in-feed material. The hammers used in the Jain Hydraulics pre-shredder machines are manufactured out of costly, special alloy steel cold rolled castings containing 11-14% Mn, 1.0-1.3% C, Si, P & S in the required proportions. The wear parts used in the machine are manufactured from such work hardened steel alloys in the local foundries under strict quality control measures. All such parts are of highest quality of steel alloys in order to resist the wear & tear. These pre-shredders enable the best densification & liberation inside the main shredder plant thereby allowing a perfect separation downstream. |
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