Our Products
Grinding Machine
1 Products availableDiamond Tools
1 Products availableAbrasives & Grains
1 Products availableCatalysts And Absorbents
1 Products availableOur Complete range of products are Diamond Gauging Fingers, Diamond and CBN Honing Stone and Electroplated Diamond Cbn Points.
JPT Produces diamond hardness intender according Rockwell and Viker scale with the application procedures and standards. Due to a premium grade diamond and the correct lapping with the accurate 120 degree the hardness is determined by respective standards. |
Diamond gauging finger is an instrument for measuring the component during the grinding operation. This system is creating confidence and 100% measurement results in the precision finished products in mass production.
The diamond gauging fingers are in different types in dimensions and shape.
It depends upon the systems attached and component to be measured. All types of gauging fingers are made from GEM quality diamonds duly laaped with included angle and radius on tip and mounted on stainless steel blank which is non-magnetic.
Application Area:
The major requirements of diamond gauging fingers are in bearing industries for measuring I.D & O.D of inner & outer rings. In automatic grinding machines for digital display gauging fingers act as sensors. Hence, ensuring the consistency & durability is required for longer life & economy.
JPT manufactures wide range of Diamond files that are used for various purposes. These are manufactured using high quality steel which makes them resistant to corrosion and offer durability. Our range of Diamond Plated Files is known for its shapeness, high tensile strength and abrasiveness. Manufactured using high qualitydiamond powderalong with full mechanical supports. These files are prepared using 100% virgin "man made" diamond grains plated on top of precision high strength steel blanks. Each file exposes sharp diamond grains that are used for fast stock removal and long wear resistance. | ||||||||||
Application Area :
|
"JPT" electroplated diamond & cubic carbon nitride (CBN) mounted points (grinding pins) are manufactured in a state-of-the-art plant, incorporating automatic process control & unique plating technology. Specially selected grades of blocky natural or synthetic diamond & CBN are used for our / pins. This ensures smooth free cutting action with minimal heat buildup & long service life. Our unique plating process provide exceptionally high bond strength, reducing the risk of premature pull-out ofdiamond / CBN abrasivegrains.
The blanks are made of medium carbon steel, which is tougher than ordinary mild steel, in order to minimize bending of the shank during use.
Application Area :
The pins can be used for external & internal grinding of a wide variety of materials. Diamond pins are used for fibre-glass, Bakelite (printed circuit boards), carbides, ferrites, graphite, ceramics, glass, etc. |
CBN pins are used for high speed steels, tool & die steels, cast irons, hardened steels (45 Rc & up) etc. |
Standard pins are available in a range of 1mm to 30mm diameter. |
Note: We can manufacture custom made pins to your specifications and we also undertake Diamond CBN coating of blanks supplied by you.
The dimension of the honing stone depends on the design of the honing holder / mandrel. In particular, the height of the abrasive layer is defined by the possible in feed path of the holder. For the sake of the clarity.
Type of honing stones are given as below :
Standard honing stone:
Honing stones having abrasive layer on steel base. Honing stone is soldered on honing shoe / carrier.
To write dimension: W X H X L X A
Slotted standard honing stone:
Same as standard honing stone but a slot longitudinally for better cutting, cooling and chip removal.
To write dimension: W X H X L X AS
Solid honing stone:
This stone consists only the abrasive (No steel base) and is also soldered on the honing shoe / carrier or holder segment.
To write dimension: W X H X L X A
Compact honing stone:
Honing stones for direct fitting into the body of the honing holder. This type of stone is generally used for very small bore honing.
To write dimension: W X H X L X A
Drawing of the stone required for manufacturing.
W = Width (mm) H = Height (mm) L = Length (mm) A = Abrasive height (mm)
S = Slot width (mm)
Solution Better Use Various influences determine the result of the honing:
The characteristics of a honing stone as well as a fine tuning of all the different parameters make it possible to achieve the required result. In addition to high quality in manufacturing, both a short processing time and a long life of the stones can be achieved.
Applications:
Engines, gears and fuel injection system
Cylinders, control valves, pumps & compressors used in hydraulic & pneumatic systems
Steering and brake systems
Element barrels And Connecting Rods
Machines and tools
Aerospace and defence
The dimension of the honing stone depends on the design of the honing holder / mandrel. In particular, the height of the abrasive layer is defined by the possible in feed path of the holder. For the sake of the clarity.
Type of honing stones are given as below :
Standard honing stone:
Honing stones having abrasive layer on steel base. Honing stone is soldered on honing shoe / carrier.
To write dimension: W X H X L X A
Slotted standard honing stone:
Same as standard honing stone but a slot longitudinally for better cutting, cooling and chip removal.
To write dimension: W X H X L X AS
Solid honing stone:
This stone consists only the abrasive (No steel base) and is also soldered on the honing shoe / carrier or holder segment.
To write dimension: W X H X L X A
Compact honing stone:
Honing stones for direct fitting into the body of the honing holder. This type of stone is generally used for very small bore honing.
To write dimension: W X H X L X A
Drawing of the stone required for manufacturing.
W = Width (mm) H = Height (mm) L = Length (mm) A = Abrasive height (mm)
S = Slot width (mm)
Solution Better Use Various influences determine the result of the honing:
The characteristics of a honing stone as well as a fine tuning of all the different parameters make it possible to achieve the required result. In addition to high quality in manufacturing, both a short processing time and a long life of the stones can be achieved.
Applications:
Engines, gears and fuel injection system
Cylinders, control valves, pumps & compressors used in hydraulic & pneumatic systems
Steering and brake systems
Element barrels And Connecting Rods
Machines and tools
Aerospace and defence
ApplicationsAluminium InsertsCarbide & Diamond Wire Drawing DiesBall Bearing RacesCeramic & Carbide SealsExtrusion DiesPunchesValves & SeatsWatch JewelsOptical LensesWear PartsPlastic Injection MouldsPlug, Ring & Thread GaugesPrecious & Semi - Precious Stones | Important Application FactorsMaterial of the lapGrit concentration and chemical compositionof the compoundSize of the powderWorking pressureSliding Speed |