Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid-solid Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

Dispersing, Suspending, Emulsifying & Homogenizing Technik for Liquid and Paste
Application & Process :

• At IPSONS, We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
• Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
• Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
• Shape, diameter, sweep back angle and slant angle of the mixer blade
• Number of layers and the vertical position of the mixer blade where it is installed
• Rotating speed of the mixer blade
• Shape, inner volume, number of baffles and outline dimensions of the mixing tank
• Batch operation or continuous operations.

Purchasers can trust us to deliver orders within the specified period. Our goods can be ordered in wholesale as well as in retail. Owing to the immense and well-maintained storage space, we efficiently keep the wide assortment of products in safe place to ensure complete safety. Our automated storage space helps us in maintaining the quality standards as well.

Details :

• These kettles are widely used for mixing pastes, ointments and creams.
• These machines can also be used for mixing wet powders.
• These are provided with mixing paddle, minimum clearance with mixing kettle.
• The kettle is also easily removable.

Ipsons pneumatic systems and support equipment for conveying, weighing and batching of dry materials.

The primary technology for conveying is vacuum but positive pressure pneumatic systems as well as mechanical conveyors are used as application dictate.
IPSONS provide the system with Inline sieving, direct charging of Mixer Granulators, blending & for sugar transfer system.

Ipsons has been actively involved in the manufacturing of filtration system more than Fifteen years.  We are now adding one more our best product “Zero Hold Up Filter Press” to our range of Product.

Reverse phase Zero Hold up : Here the direction of flow of liquid is exactly opposite to the flow in standard filter i.e. the impure liquid to be filtered enters the filter from the bottom into the center channel & goes to the top of each plate. The clear filtrate flows out from openings on side of plates to the shell & then to the outlet. This flow ensure almost 100% filtration of the liquid which is not so with the standard flow type.

We provide consultancy services for formulations, our technical experts can provide technical support to increase your productivity, quality of products who are specialised in the various stages of formulation and its documentations, whose work has been proved in many multi national companies.- Which includes optimisation and standardization of existing solid dosage forms process in granulation, coating, wurster coating, pellet coating drug loading, Validations etc., also - Converting the coating process from non-aqueous to aqueous in order to increase the productivity and decrease cost, material and time. - Development of new products.- In the documentation filed we help to prepare Dossiers in CTD and ACTD formats, validation documentations, technology transfer protocols.- We guide in Analytical method development and Validations of Raw materials and finished formulation in accordance with regulatory requirements. We specialise in trading of Pharma production machines like Fluid bed processor, Roto granulator, Rotocone vacuum dryer, Ointment manufacturing plant, top and bottom spray granulator, Rapid mix granulator, Compactor, Tablet press, Capsule filling machine, Liquid filling line, Paranteral line, Packing machineries, Induction cap sealers, HVAC, LAFs, Sterile machineries, clean room set up, Toolings, all kind of engineering articles and many more.

Tablet metal detectors are widely used in the industry to detect presence of metal products nearby or in the item scanned.  We offer a high quality Pharma tablet metal detectors which are extensively used for online inspection of Tablet, Capsules and separate Metal contaminated product without production disruption from a flow of tablets or capsules. Tablet Metal Detector provides highly accurate online metal detection which is widely used in various pharmaceutical industry.
The tablet metal detector is manufactured from stainless steel through out to provide a hygienic and clean inspection. The product comes in different sizes and is customized to tailor needs and requirements of various customers.

Auto Coater:

• CGMP Design to meet process requirements/space limitations.
• De-humidification of inlet air using chilled water, brine or desiccant systems. AHU comprise of pre-filter, Micro vee filter/HEPA filter.
• Air heating system with a choice of energy sources such as steam or electrical energy.
• System comprises of efficient inlet air and exhaust air to create negative pressure inside the pan to make sure spray spread on to the tablets.
• Spray pattern is achieved without any beard formation.
• Spraying system Spray Guns shall be provided.
• In Built WIP system is provided with necessary connections.
• For the first time the distance between the bed & the spray nozzle is displayed on the HMI screen. Spray angle & distance are adjustable. The nozzles are easy to clean.
• You can interchange a 48” pan for a 36” and further to 24” and so on This gives batch size flexibility in the same equipment.
• Investment is only required for a single piece of equipment.
• The discharging system is designed & engineered to discharge a single tablet from the pan without manual intervention. The discharge system can be installed without any tools & is easy to remove from the pan after discharge. MIMIC for the process will be provided in HMI.

SupportWe believe to serve our customers at each and every stage of purchase from enquiry stage of machines, supply of machines, satisfactory installation & commissioning of machines up to prompt and effective after sales services.

URS Assistance:

• We scrutinize the customer’s raw data given by customer regarding their requirement of machines vis-à-vis their actual operational requirement. We finalize the operational specifications of required machines and quote appropriate machines so that they offer optimum output.
• We also provide prerequisite documents like utility requirement, layouts / G.A. for offered machines, which help the customer to ascertain their requirement of utilities as well as space requirement to accommodate the machines.

Customized designsWe cater to pharmaceutical, Food & Beverages, Distilleries etc. Hence, there are different kinds applications of manufacturing of products in each industry. we provide the solution by customizing the product as per their requirement. We can design, manufacture and supply the customized machines within their requirements and budget.

Documentationswe provide all necessary validation documents, like IQ/ PQ/OQ/DQ (with nominal charges) for our machines, all certifications.

After Sales Services

• Regular maintenance is essential to ensure equipment operates to maximum efficiency. Fully trained engineers from our team carry out on-site servicing and calibration of equipment, either as part of a planned maintenance programme or in response to customer need.
• Replacement parts can be supplied from stock or ordered from manufacture. To avoid the expense of equipment replacement, we can upgrade existing systems and plant to meet different operational parameters, to comply with changing regulations, or to modify for use at another location.
• Our Engineers can provide services by call, team viewer, skype which ever is convenient.

Quality IntegrityOur reliability adds value to your purchase. The professionalism of the IPSONS team can help you to achieve your own best-in-class position by achieving higher speeds, faster changeovers and greater self impact. We not only build machines – we build confidence.

Circular Conical:

• Circular Conical Hermetically sealed for easy movement of materials in the process area, with an ergonomically designed handles for easy movement and an angle of response of 600 for easy flow ability of material. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
• Capacities available 10 Kgs to 300 Kgs which can be designed as per URS

Bin Blender: Circular Drums Manufactured to Perfection in Dimensions, for loading / unloading materials to and from Blenders or just storage. With level sensing port built in. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.Capacities available 5 Kgs. to 300 Kgs. Which can be designed as per URS

Ribbon Blender : Conta Bin / Blending IPC

• Typically designed square Hermetically sealed blending material movement / storage bins with loose detachable trolley on P.U. wheels ideal for size 50L to 800L Bigger Bins can be designed for customers specific requirements. P.U. wheels and an inside / outside surface finish of <0.3 Ra.
• Capacities available 1 Liter to 5000 Liters.
• User specific bins can be designed to suit site / product specifications

Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.

Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid-solid Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

Multi mill is used for high speed Granulating, Pulverizing, Mixing, Shredding and Chopping, etc, of a wide range of wet and dry materials without special attachments. This machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During comminuting, material entering the chamber travels to the periphery and passes through the screen tangentially and radially avoiding chocking and temperature rise.

Procurement of the product from us is profitable, as we can provide it in wholesale any time of the year and ensure delivery is done on the postulated time. We can cater to wholesale as well as retail requirements, as we are backed by a vast warehouse facility and a dependable inventory control and management system. Both enable us to maintain products' availability.

Details :

• Creating fine stable emulsion is very essential in the process of cream making.
• It creates high shear force to break the particle size to microns.
• Higher the shear energy created, lower the particle size resulting in soft cream.
• The stator houses the rotor driven by suitable inline motor.
• Rotor shaft fitted with the double cartridge.
• Mechanical seal of TC/TC seal face.
• Mechanical seal is provided with cooling water arrangement.
• Interlock to stop the motor if the cooling water is not circulated.
• Complete product contact parts are made of SS 316 l and other parts of SS 304.
• Inner parts are finished to class 4b (mirror) finish and all other 2b (satin) finish.
• Capacity - 0.25 HP to 15 HP.

Dispersing, Suspending, Emulsifying & Homogenizing Technik for Liquid and Paste
Application & Process :

• At IPSONS, We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
• Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
• Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
• Shape, diameter, sweep back angle and slant angle of the mixer blade
• Number of layers and the vertical position of the mixer blade where it is installed
• Rotating speed of the mixer blade
• Shape, inner volume, number of baffles and outline dimensions of the mixing tank
• Batch operation or continuous operations.

Ointment manufacturing Plant is an ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.Negligible vacuum drop during mixing & blending. Needless to say, it also provides the benefits of the effective manpower utilization.IPSONSS Ointment Manufacturing Plant consist the following equipment’s and accessories.

 

Details

• Manufacturing Vessel.
• Wax Phase Vessel.
• Water Phase Vessel.
• Storage Vessel.
• Vacuum Pump.
• Control Panel.
• Product Piping.
• Working Platform.

 

Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter. The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.

The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer theointments in the hopper of the Ointment Filling Machine. The entire Plant can be operated by centralized operating panel by one operator.The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.

Minimum two batches per shift of the same product can be assured in this plant.This plant conforms to CGMP standards (Paint Free Construction).

Purchasers can trust us to deliver orders within the specified period. Our goods can be ordered in wholesale as well as in retail. Owing to the immense and well-maintained storage space, we efficiently keep the wide assortment of products in safe place to ensure complete safety. Our automated storage space helps us in maintaining the quality standards as well.

Details :

• These kettles are widely used for mixing pastes, ointments and creams.
• These machines can also be used for mixing wet powders.
• These are provided with mixing paddle, minimum clearance with mixing kettle.
• The kettle is also easily removable.

Ipsons pneumatic systems and support equipment for conveying, weighing and batching of dry materials.

The primary technology for conveying is vacuum but positive pressure pneumatic systems as well as mechanical conveyors are used as application dictate.
IPSONS provide the system with Inline sieving, direct charging of Mixer Granulators, blending & for sugar transfer system.

This is a machine that is used to reduce the size of particles of solids that are suspended in a liquid. This machine is used to reduce the size of this droplet.
Simply the colloidal mill is used to solids present in suspensions and emulsions or even the suspensions size. It is used in reduction of almost all types of materials. The end result of this type of mix is a very stable mix which is able to resist contamination by water or bleed.
Versatile compact colloid mill suitable for Homogenizing, dispersing, mixing, communicating more rapidly and emulsifying to give best results with an extremely high quality. The unit consists of stainless steel conical hopper, three way valve for drainage and recirculation, outlet nozzle and sprout rotor and stator assembly with 5H.P./ 3 HP motor, DOL starter with overload relay and optional jacket for cooling or heating.

Application :

• It finds its application in various processes like grinding, homogenizing, emulsifying, dispersing, mixing, extracting etc., catering to the needs of several industries, such as Pharmaceutical industry.
• Food, flour, dairy, sweetmeats and confectionery industry.
• Chemical industry.
• Paint industry.
• Textile industry.
• Cosmetic and detergent industry.
• Cubber industry.
• Sausage production and meat packing industry.
• Starch industry.
• Paper industry

High Speed Uniform Granulation Process

Application & Process :Oscillating granulatoris used for gentlehomogenization, size reduction, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries.
Oscillating Granulatorhas one rotor with five edges, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades. The particles are broken by a set of oscillating bars arranged in cylindrical form over a screen of suitable mesh. Due to the sharp edges on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening.

Features :

• Design is cGMP - Current Good Manufacturing Practices compliance
• All Product contact parts AISI 316 & non contact parts AISI 304.
• Uniformly granulation & fewer fines of wet material and dry materials.
• Rotor move oscillating motion with 180 stroke per minute.
• Easy to operate; move, clean, convenient,
• An Inline granulation & user friendly.
• Zero dusting & maintenance free.

Ipsons has been actively involved in the manufacturing of filtration system more than Fifteen years.  We are now adding one more our best product “Zero Hold Up Filter Press” to our range of Product.

Reverse phase Zero Hold up : Here the direction of flow of liquid is exactly opposite to the flow in standard filter i.e. the impure liquid to be filtered enters the filter from the bottom into the center channel & goes to the top of each plate. The clear filtrate flows out from openings on side of plates to the shell & then to the outlet. This flow ensure almost 100% filtration of the liquid which is not so with the standard flow type.

We provide consultancy services for formulations, our technical experts can provide technical support to increase your productivity, quality of products who are specialised in the various stages of formulation and its documentations, whose work has been proved in many multi national companies.- Which includes optimisation and standardization of existing solid dosage forms process in granulation, coating, wurster coating, pellet coating drug loading, Validations etc., also - Converting the coating process from non-aqueous to aqueous in order to increase the productivity and decrease cost, material and time. - Development of new products.- In the documentation filed we help to prepare Dossiers in CTD and ACTD formats, validation documentations, technology transfer protocols.- We guide in Analytical method development and Validations of Raw materials and finished formulation in accordance with regulatory requirements. We specialise in trading of Pharma production machines like Fluid bed processor, Roto granulator, Rotocone vacuum dryer, Ointment manufacturing plant, top and bottom spray granulator, Rapid mix granulator, Compactor, Tablet press, Capsule filling machine, Liquid filling line, Paranteral line, Packing machineries, Induction cap sealers, HVAC, LAFs, Sterile machineries, clean room set up, Toolings, all kind of engineering articles and many more.

Tablet metal detectors are widely used in the industry to detect presence of metal products nearby or in the item scanned.  We offer a high quality Pharma tablet metal detectors which are extensively used for online inspection of Tablet, Capsules and separate Metal contaminated product without production disruption from a flow of tablets or capsules. Tablet Metal Detector provides highly accurate online metal detection which is widely used in various pharmaceutical industry.
The tablet metal detector is manufactured from stainless steel through out to provide a hygienic and clean inspection. The product comes in different sizes and is customized to tailor needs and requirements of various customers.

Auto Coater:

• CGMP Design to meet process requirements/space limitations.
• De-humidification of inlet air using chilled water, brine or desiccant systems. AHU comprise of pre-filter, Micro vee filter/HEPA filter.
• Air heating system with a choice of energy sources such as steam or electrical energy.
• System comprises of efficient inlet air and exhaust air to create negative pressure inside the pan to make sure spray spread on to the tablets.
• Spray pattern is achieved without any beard formation.
• Spraying system Spray Guns shall be provided.
• In Built WIP system is provided with necessary connections.
• For the first time the distance between the bed & the spray nozzle is displayed on the HMI screen. Spray angle & distance are adjustable. The nozzles are easy to clean.
• You can interchange a 48” pan for a 36” and further to 24” and so on This gives batch size flexibility in the same equipment.
• Investment is only required for a single piece of equipment.
• The discharging system is designed & engineered to discharge a single tablet from the pan without manual intervention. The discharge system can be installed without any tools & is easy to remove from the pan after discharge. MIMIC for the process will be provided in HMI.

SupportWe believe to serve our customers at each and every stage of purchase from enquiry stage of machines, supply of machines, satisfactory installation & commissioning of machines up to prompt and effective after sales services.

URS Assistance:

• We scrutinize the customer’s raw data given by customer regarding their requirement of machines vis-à-vis their actual operational requirement. We finalize the operational specifications of required machines and quote appropriate machines so that they offer optimum output.
• We also provide prerequisite documents like utility requirement, layouts / G.A. for offered machines, which help the customer to ascertain their requirement of utilities as well as space requirement to accommodate the machines.

Customized designsWe cater to pharmaceutical, Food & Beverages, Distilleries etc. Hence, there are different kinds applications of manufacturing of products in each industry. we provide the solution by customizing the product as per their requirement. We can design, manufacture and supply the customized machines within their requirements and budget.

Documentationswe provide all necessary validation documents, like IQ/ PQ/OQ/DQ (with nominal charges) for our machines, all certifications.

After Sales Services

• Regular maintenance is essential to ensure equipment operates to maximum efficiency. Fully trained engineers from our team carry out on-site servicing and calibration of equipment, either as part of a planned maintenance programme or in response to customer need.
• Replacement parts can be supplied from stock or ordered from manufacture. To avoid the expense of equipment replacement, we can upgrade existing systems and plant to meet different operational parameters, to comply with changing regulations, or to modify for use at another location.
• Our Engineers can provide services by call, team viewer, skype which ever is convenient.

Quality IntegrityOur reliability adds value to your purchase. The professionalism of the IPSONS team can help you to achieve your own best-in-class position by achieving higher speeds, faster changeovers and greater self impact. We not only build machines – we build confidence.

IPSONS sources various Lab and commercial scale Fluid bed processor.Bottom Spray -The Bottom Spray- method makes it possible to gain excellent results in pellet as well as Powder / Particle Coating.
The combination of Spray Nozzle positioned directly in the product bed & controlled product motion- Co current motion is made possible by inner partitions finally results in extremely quick coating /drying process.
High shear Agglomeration by means of either top or bottom driven mixing blades in a close container is a well known processing option in pharma Industry. Agglomeration in the Fluid bed system is a modern & sophisticated method of creating granules from different powders by using liquid as a binder media.
The liquid to be sprayed can be either aqueous-water / Organic solvents or a binder dissolved solution. The moist granulates are dried & if required cooled. This ultimately results in relatively low mechanical forces in the fluid bed so incredibly soluble granules in water. The granule properties can be controlled over wide range by setting different parameters like Bulk density, Porosity, Size.

Description:Our team has many opportunities to apply Induction Sealing technology for various container shapes and sizes. As a result, customers can choose from a standard flat sealing head, tunnel sealing head or a customized sealing head for almost any closure design including CRC caps, Dome caps, Sports Sports caps, Snap-On caps etc.It requires minimal assembly and designed to fit Into most production lines. The built-in castors provide added mobility to be moved from one line to another.
Trouble free and reliable performance. World over, round the clock, these sealers have performed continuous duty operations in various industrial applications.
Ease of operation and reliable performance Is what makes this system most preferred by factory managers and packaging engineers.

Circular Conical:

• Circular Conical Hermetically sealed for easy movement of materials in the process area, with an ergonomically designed handles for easy movement and an angle of response of 600 for easy flow ability of material. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
• Capacities available 10 Kgs to 300 Kgs which can be designed as per URS

Bin Blender: Circular Drums Manufactured to Perfection in Dimensions, for loading / unloading materials to and from Blenders or just storage. With level sensing port built in. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.Capacities available 5 Kgs. to 300 Kgs. Which can be designed as per URS

Ribbon Blender : Conta Bin / Blending IPC

• Typically designed square Hermetically sealed blending material movement / storage bins with loose detachable trolley on P.U. wheels ideal for size 50L to 800L Bigger Bins can be designed for customers specific requirements. P.U. wheels and an inside / outside surface finish of <0.3 Ra.
• Capacities available 1 Liter to 5000 Liters.
• User specific bins can be designed to suit site / product specifications

Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.