Intech Lamp Machinery (p) Ltd.

Rajajinagar, Bangalore, Karnataka

This machine performs the operration of molding and shaping of soaps with monograms by manual operation.

• Auto on/off control panel offered to work elevator motor on auto cycle. Based on magazine full indication the motor is switched off and re-started after a pre-set adjustable time 0-3 minutes.
• Elevator feeder with side delivery, which is generally used to feed components (with cylindrical in shape) complete with orientation for further processing.
• Variable speed drive either by DC motor or mechanical speed variator are offered to regulate the feed rate, while using different sizes of components in the same feeder.

Intechtablet counting and filling machine adopts advanced vibration and multi-channel feeder, computer control, dynamic scan counting, transfer the bottle automatically, system test automatically. The machine With Stop automatically function and other advanced technology. This machine designed with GMP standard. Compose the light, electric machinery to one set, which is suitable for tablet or capsule counting and filling in pharmaceutical or food business.

Salient Features :

• Counter discrepancies is less than 0.1%
• Stable operation and lower noise, dust proof
• Container conveys smoothly with SS Vibratory Feeder.
• Full-set protecting device keep operation steady and reliable.
• Intellectual touch screen Control System (Allen Bradley) which is easy to control.
• Simple Straight Forward Operator Controls.
• On-Screen trouble description which is easy to solve.
• Stainless Steel Structure and parts.
• Output up to 60 bottle per minute (Depend of tablet / capsule size and shape)

Industrial Applications

• Food & beverage
• Nutraceuticals
• Pharmaceuticals

The Semi-Automatic High Pressure Sodium Vapour / Mercury Vapour Lamp Making Machinery is designed and manufactured by INTECH to produce HPSV/HPMV Lamps of varied ranges as mentioned below.

PRODUCT RANGE & PRODUCTION CAPACITY: MERCURY VAPOUR LAMP OF 125W, 250W, 400W & SODIUM VAPOUR LAMP OF 150, 250W & 400W LAMP MAKING MACHINERY (COMBINED LINE) WITH A CAPACITY TO MANUFACTURE 500 LAMPS/HOUR

Brief Overview : HIGH PRESSURE SODIUM VAPOUR LAMPSis a polycrystalline translucent aluminum oxide discharge tube enclosed in a void or tubular outer glass envelope. The void shell of the SON-LAMPS is internally coated with aluminum oxide powder. The discharge tube contains an amalgam of mercury and sodium along with xenon gas. The outer shell is evacuated and maintains this high degree of vacuum throughout the lamp life. These lamps need a control gear comprising of Ballast, Ignitor and capacitor for optimum performance.

ADVANTAGESThese Lamps are highly energy efficient having long life and low light depreciation. It requires very short run-up time and quick re-strike. It has very high lumen output. Golden white light emitted by lamps gives a warm appearance and better visual acuity.STANDARD SON/SON-TWith a luminous efficacy up to 120 Im/W, standard Son lamps are cost effective and best on high ways, industries and area lighting for extended periods of time. Tubular lamps are ideal for precise optical control.Ideally suitable for reducing energy consumption in both indoor/outdoor applications, while providing benefits of high efficacy, long service life, reliability and fairly good color rendering

MERCURY-VAPOR LAMPis a gas discharge lamp which uses mercury in an excited state to produce light. The arc discharge is generally confined to a small fused quartz arc tube mounted within a larger borosilicate glass bulb. The outer bulb may be clear or coated with a phosphor; in either case, the outer bulb provides thermal insulation, protection from ultraviolet radiation, and a convenient mounting for the fused quartz arc tube.

Mercury vapor lamps (and their relatives) are often used because they are relatively efficient. Phosphor coated bulbs offer better color rendition than either high- or low-pressure sodium vapor lamps. Mercury vapor lamps also offer a very long lifetime, as well as intense lighting for several applications

This unit is an attachment to the Mount Machine which performs the loading of wire from the spool to the Mount machine and cut according to required sizes automatically. This unit works at the speed of Mount Machine at every indexing position

This machine is to automatically press eyelets on to the CFL Cap Holder and also insert the pin into the holder at the speed of 1200 pcs/hour

This equipment has been designed to insert Third Lead-in-wire into the FTL Stems. The Third LIW is used to hold the Anode Ring on the stem. This unit is attached to the Stem Making Machine wherein the wire is feeded from the spool and straightened and cut automatically. Then the cut wire is inserted into the stem during FTL stem making process in the machine.

The Anode Ring is used in fluorescent lamps to prevent end blackening and hide stroboscopic flicker. The effects of anode ring has impact on electrical characteristics ie the lamp wattage is lowered than compared to lamps without anode rings.

This mechanism is used to spot weld the anode strip on the Third Lead-in-wire (LIW) and form a ring automatically. This mechanism detects the presence of 3rd LIW on the stem by sensors and then draws in the strip for spot welding and ring forming process.

We have successfully implemented this equipment in several FTL Stem Machines in India and Iran.

• Reduce wastage & manhandling
• Quality control process
• Automation oriented

This machine has used for FTL 2 feet and 4 feet Lamps (T8, T10, T12 ) for process of crimping the LIWs to the cap pins and the lamps are lighted up by high voltage tester for ageing process.

• The machine is of robust construction having tube transferring chain and holders
• The process of operation starts from loading of FTL Tubes after capping process onto the holders and conveyed to the positions
• Wire cutting is carried out prior to crimping operation
• Crimping process is done on the LIWs on both ends automatically
• The crimped FTL tubes are conveyed to high voltage lighting up process wherein busbars are provided for automatic lighting up of lamps thereby completing the ageing lamps
• The rejected lamps are automatically detected and unloaded to separate unloading tray
• The Ok lamps are automatically conveyed to unloading and packing area.
• The machine is controlled by PLC program
• The changeover of production ie 2 ft lamps to 4 ft can be done easily by LM Bearing and shaft bed movement system.

This machine is used to create a notch in the exhaust tubes which is used in making Fluorescent Tube Lamps . The Notch is made for holding the Mercury Pill in the Exhaust Tube until the next process of vaporizing the mercury into the arc tube. The vapourizing of mercury helps the arc to easily pass through which creates UV Light. This UV Light emitted strikes through the phosphors inside the glass tube which converts the light into useful visible light.

This machine shapes out a uniform notch in the exhaust tubes which will be automatically conveyed using Indexing Mechanism. The Exhaust tube is pre-heated using electrical heaters and after forming of notch it is conveyed to annealer for gradual cooling process. The Notched Exhaust Tubes are unloaded automatically.

The machine is simple to operate and can be used as cost saving measure and manhandling issues concerned with glass tubings.

General Lighting Service Lamp Making Machinery (GLS) / Incandesent Lamp Making Machinery

ABOUT INCANDESCENT LAMPWe design and manufacture Semi-Automatic GLS/Incandescent Lamp Manufacturing Line on turnkey basis to produce High Quality GLS Lamps of varied ranges, wattages or as per customer individual requirements

The General Lighting Service (GLS) Lamps commonly known as Incandescent Lamp are widely used in domestic lighting, office lighting, factory lighting, yard lighting and all other general lighting purposes. These lamps can be produced in wider range to suit all types of lighting requirements.

PRODUCT RANGE:Range of products that can be produced in our machinery are night lamps, color lamps, 25 watts, 40 watts, 60 watts, 100 watts lamps with combination of 24v, 110v, 250v with BC Caps as well as screw caps suitable for both domestic and industrial applications. Also, high wattage and special lamps of 150-200 watts with screw caps, suitable for commercial and industrial purposes can be produced.

Production Capacity:The production capacity of the machinery ranges from 3000 lamps per shift, 5000 lamps per shift of 8 Hrs to 8000 Lamps per shift. The detailed list of Machinery alongwith Quality Control Equipment will be provided upon request based on the production capacity selected.

This equipment is for automatic loading of cathodes for Lamps. It has 8 gates to separate & load cathodes automatically onto the Mount Machine cathode Loading conveyor at the speed of 1200 pcs / Hour. This equipment can be used for GLS , FTL and CFL Cathodes

Introduction: This machine is designed for producing of Glycerine Soap Bars. The process involves hot liquid of Glycerine Solution which is poured into Storage Tank conveys into 100 Nos Oval Pipes by Hydraulic suction system.The Oval Pipes are arranged with Chill water circulation to solidify the solution at fast pace and the 100 Nos of 700 mm long Glycerine Soap Bars is formed within 1 Hour process time.

he machine consists of Chill Water Tank with SS Oval Pipe Inserts and Bar Ejection Rods which is operated by Hydraulic Mechanism. Upon moulding process, the soap bars are ejected using hydraulic system which is operated by flame proof electrical switches. The machine is of sturdy construction and the materials used for manufacturing conforms to International Standards. The equipment design consists of Hydraulic Cylinder, Hydraulic Power Pack, SS Oval Pipes, MS-SS Chill Water Tank, Inlet and Outlet Water Connections. The machine is user friendly and designed for high accuracy, cleanliness for easy and hassle free operation.

• Production Capacity : 100 Bars x 700mm long per 1 hr
• Tank Storage Capacity : 100 Bars
• Chill Water Plant : Capacity 10 TR
• Tank Material Used : Top & Bottom Plate SS and Side Plates, Pipelines MS
• Main Structure; 8 High Channel
• Hydraulic Cylinder Specification: 150 dia x 700 mm Stroke Length Hydraulic Cylinder
• Hydraulic Power Pack : With 10 Hp Flame Proof Motor with 200 Ltrs Hydraulic Tank
• Operating Panel : Equipped with Flame Proof Electricals
• Power Required : 10 HP
• Machine Dimension: 2300mm x 3000mm x 4000mm
• Pipeline Connections to Chill Water Plant
• Hydraulic Oil 200 Ltrs
• Customized design as per individual needs can also be implemented.

We have after sustained efforts designed & developed latest sophisticated "LEAD-IN-WIRE WELDING MACHINE". This versatile machine is elegantly designed with sturdy construction for optimum performance and easy operation.

The machine does welding of two or three parts electrodes, which are used in manufacturing of various types of Lamps from 0-500 watts, viz GLS Lamps, Fluorescent Tube, Starters and Auto Lamps etc.,

BRIEF FEATURES : The machine is of robust construction of high grade materials. The special features of the machine is that it has Internal Gear System with belt driven transmission. The machine is compact and will automatically execute feeding, cutting & welding of the wire.

• Three Part Lead-in-wire Both Side Electric Welding Machine.
• Three Part Lead-in-wire Both Side Gas Welding Machine.
• Three Part Lead-in-wire One Side Gas and One Side Electric Welding Machine
• Two Part Lead-in-wire both side Electric Welding Machine.

Estimated Gross Production : 1500 to 2500 Nos per Hr
Wire range that can be appliedNPS, Nickel, Copper, NPCTA : 0.4mm to 1.2mm: 3mm to 60mm lengthDumet : 0.3mm to 0.8mm: 3mm to 20mm lengthCopper, NPS, Nickel : 0.4mm to 1.5mmMonel, Aluchrome : 0.2mm: 20mm to 75mm lengthOverall length of electrodesthat can be produced : 30mm to 150mmMain Drive Power : 3 x 220/0.5HP/50HzStraightener Motor : 3 x 220/ 1/3rd HP/50HzDimensions of the machine : 6H x 210 L x 610 W(Approx)Weight : 550 Kgs Approx.Operators required : 1 operator per machine

We are designers and manufacturers of Semi-Automatic Fluorescent Tube Lamp Making Machinery in India on Turn Key basis to produce High Quality Fluorescent Tube Lamps of varied ranges as mentioned in table below.

About Fluorescent Tube Lamps: Fluorescent Tube Lamps are one the most widely used light source globally. It is a type of discharge lamp and an efficient source for converting electrical energy into light. A pair of electrodes, one at each end - are sealed along with a drop of mercury and some inert gases (usually argon) at very low pressure inside a glass tube. The inside of the tube is coated with a phosphor which produces visible light when excited with ultra-violet (UV) radiationThese tubes consume only 1/6th of Electrical Power compared to GLS Lamps for same amount of Light Output. These are widely used in domestic lighting, office lighting, factory lighting, yard lighting, street lights etc.

Production Capacity: The production capacity of the machinery ranges from 3000 lamps per shift, 5000 lamps per shift of 8 Hrs to 8000 Lamps per shift. The detailed list of Machinery alongwith Quality Control Equipment will be provided upon request based on the production capacity selected.