Intech Lamp Machinery (p) Ltd.

Rajajinagar, Bangalore, Karnataka

Description of Machine:

Liquid Detergent Bottle Capping Machine is used to place and tighten the caps onto the Bottle.

This machine using indexing mechanism having 8 head indexer and turret of 16 heads. This machine is duplex type to produce 2 bottles in single index.

• Speed : 40 bottles per minute
• Container Type to be used for production: 500 ml bottles
• Operator : Half Manday
• Power required : 2 kw
• Loading : Automatic Loading of Bottles to the turret will be done by your existing Conveyor
• Cap Placement : Will be done through vibrator and pneumatic operated pick and Place assembly.
• Cap Tightening: The Tightening operation is done using three jaws cap gripping incorporated with clutch mechanism.
• Unloading : Automatic Unloading after capping operation to the stocking tray or conveyor
• Process of operation : Loading of Bottle-Cap Placement Cap Tightening Auto Unloading.
• Operating voltage : 3 x 400/230V 50 or 60Hz
• Services required: H.P.A. (High Pressure Air) upto 5 kg pressure
• PLC Panel : Fuji Make
• Pnuematics : Festo Make
• Dimension of Machine :1.4 Mtr x 1.4Mtr x 1.2 Mtr
• Weight of the Machine : 1500kg approx

This machine is used for Soldering of Wire on the eyelet of CFL Cap automatically by feeding the solder wire through nozzles and fluxed & Soldered on the cap.

The machine has 36 heads having duplex method of soldering

The Machine is of robust construction consisting of high grade materials. The special feature of the machine is that it has Internal Gear System with belt driven transmission. The Machine is compact and will automatically execute straightening , feeding & cutting of the wire & soldering uniformly.

• Automatic Operations like fluxing, soldering and lamp testing
• NO wastage of flux and solder wire
• Avoids inhaling of harmful chemicals by operators
• Uniformity in soldering operation
• Complete Quality Control during manufacture
• Less dependence on manpower
• Easy operation

This machine is used as an ancillary to Mount Machine for making of Beads for CFL Lamps by using tubes directly instead of the imported Bead Ring thereby reducing cost of manufacture. The Machine is constructed robustly with 12 rotating heads which will hold the LIWs which will loaded automatically by LIW Loading Units (existing) and Bead is formed by using Gas Burners for melting of Glass tube onto the LIWs.

The bead formed mount is loaded automatically on the Main Mount Machine for further process.

The above concept wholly reduces cost and maintain uniform quality and simultaneously reduce shrinkage.