Insight Engineering Systems Pvt. Ltd.

Sakinaka, Mumbai, Maharashtra

We are offering Tin Coating Plant. Tin coating plant is specially designed to facilitate best Tin coating of parts. Flexibility to have loading and unloading at the same end or opposite ends. The system can have variable process time and also the jobs can have a rotation in the process liquids.

Chlorinated solvents were the choice solvent till thet were proven hazardous to human health and environment. Some chlorinated solvents are suspected to cause cancer (Carcinogenic ) over prolonged exposure . Being hazardous to health their usage has come under intense investigation from pollution control and health authorities. This has lead to a shift to alternative cleaning technology based on aqueous solvents.

cleaning system with walking beam type transfer mechanism

walking beam cleaning machine type is specially designed to facilitate the cleaning of parts going to the final assembly. With the loading and unloading at two different ends the machine becomes an inline cleaning system in the production line. this medium sized machine is very much suited to achieve very fine cleaning results, facilitates assembly line production cell to produce highly clean and well dried parts at minimal costs.

the system has cleaning, rising and drying.

cleaning options can be the either one specific process of combination of the processes. generally they are

spray cleaningwhere a spray of typical 5-6 bar pressure is affected on the parts either by oriented cleaning or gross cleaning to get adequate cleaning.

injection flood washwhere by the introduction of very high pressure liquid in process liquid strong turbulence is created because of which liquid reaches tiny holes and also ensures effective cleaning all over.

ultrasonic cleaningultrasonic power creates alternate pressure effect in liquid to produce cavitational bubbles. This is achieved through piezo electric crystals suitably bonded and excited by a high frequency signal. these cavitational bubbles are collapsed during the compress ional mode of the cycle, high pressure mechanical effects are created which blast away the solid soil from the surface. These cavitational bubbles clean the components by effecting a very good solubilisation. very fine holes and holes with complex can be cleaned.

good and continuous filtration ensures the constant removal of dirt from the cleaning solution and effective oil skimmer increases the life of the cleaning solution.

rinsing are either single or multiple rinses with plain jet spray or flood washing. injection flood rinse iseffective rinse is essential for remove residual chemicals and avoid re deposition of contaminants which is done by immersing the components in water bath with high-pressure turbulence. good and continuous filtration ensures the constant removal of dirt from the rise water solution and low tds water ensures a stain free cleaned component drying is effected by simple air blow, hot air blow or vacuum drying. hot air drying recirculation of hot air at around 100 deg c for a specified time to remove all the moisture. vacuum drying to affect a total bone dry component, a vacuum drying station is added. Lowering of boiling point of liquid at higher vacuum is effectively used to dry the components. highlights

• loading & unloading at opposite side
• common process time for all the process
• heavier loads can handled
• easy to locate & start
• plc based system

• Chocolate mould cleaning machine is specially designed to clean the tough residues of chocolate in the mould.
• Batch type process
• Multistage
• High pressure spray cleaning
• Spray rinsing
• Hot air blow
• Totally stainless steel construction.
• Continuous fresh water rinsing.

The high pressure wahsing machine is designed to clean pump housings or similar component.Deep holes require the spray jet to reach up to the required depth. Very High pressure cleaning.Both oriented spray and gross spray.Here the job is loaded in the chamber. A set of long oscillating lance jet will enter and exit the deep holes and clean the same.Cleaning is followed by good rinsing. Highlights

• Singe piece or multi piece
• 40 bar pressure cleaning
• Real time Filtered liquid is sprayed.
• Rinsing and air blow

Surface Treatment Plant With Transporter Type Transfer Mechanism

This is a trivalent chromating system for components. Chromating is a surface conversion process of aluminum to achieve better corrosion resistance. The trivalent chrome process is more environment friendly than the conventional hexa-valent chrome process. This is a large surface treatment plant with 22 tanks, 3 nos of transporters, exhaust system, Scrubber etc.

The components are taken to various process tanks, dipped, dunked or oscillated as per the process requirements.

The process includes : Degreasing, Rinsing, Acid dip, Rinsing, Chromating etc. Highlights

• Loading & unloading at same or opposite side.
• Variable and selectable process time for all the chemical process.
• Very heavy components can be processed.
• Multi transportation for better cycle time.
• PLC based system
• Conveyerised hot air cum vacuum drying system for curing.

Cleaning System with Pick and Place Mechanism

• The machine is specially designed to clean the piston or similar components
• This is a single piece flow machine
• Loading and unloading at the same end
• High through put and reduced cycle time
• Piston is loaded on the fixture can be manual or auto.
• Piston grove and pin holes are cleaned by oriented spray.
• Cleaning is done at 5-6 kg pressure.
• Ultrasonic cleaning is added for fine cleaning
• Cleaning is followed by good rinsing
• Cleaning is followed by air drying from top, side and bottom of the piston.
• This type is specially designed to facilitate best cleaning of parts going to the final assembly.

Pick & Place The piston is shifted from one conveyor to another conveyor of the machine with help of pick & place. Similar pick and place is used for auto loading and unloading

Highlights

• single piece cleaning
• loading and unloading at the same end
• Real time Filtered liquid is sprayed.
• Air drying
• Air blow to remove trapped water in crown
• Automatic Conveyerised chain transfer system
• PLC based system