Insight Engineering Systems Pvt. Ltd.

Sakinaka, Mumbai, Maharashtra

We are offering cleaning machine, aqueous cleaning. Aqueous cleaners are environmentally benign, technically feasible alternative to solvent cleaning. The medium used for cleaning is predominantly water compounded with alkali, surfactants, water conditioners, corrosion inhibitors, foam stabilizers etc.

Chlorinated solvents were the choice solvent till thet were proven hazardous to human health and environment. Some chlorinated solvents are suspected to cause cancer (Carcinogenic ) over prolonged exposure . Being hazardous to health their usage has come under intense investigation from pollution control and health authorities. This has lead to a shift to alternative cleaning technology based on aqueous solvents.

chlorinated solvents were the choice solvent till thet were proven hazardous to human health and environment. Some chlorinated solvents are suspected to cause cancer (carcinogenic ) over prolonged exposure . Being hazardous to health their usage has come under intense investigation from pollution control and health authorities. This has lead to a shift to alternative cleaning technology based on aqueous solvents.

aqueous cleaners are environmentally benign, technically feasible alternative to solvent cleaning. The medium used for cleaning is predominantly water compounded with alkali, surfactants, water conditioners, corrosion inhibitors, foam stabilizers etc.

aqueous cleaning systems in many cases have replaced solvents without sacrificing cleaning performance. However due to the nature of the solvent used, successful implementation of aqueous systems require a careful design effort necessitated due to the multistage operations involved like 1) cleaning with aqueous solution 2)removal of contaminated solution with water wash and 3) removal of water.

while solvent based cleaning, primarily rely on the chemical property of the solvent . Aqueous cleaning systems rely on the mechanical properties like high pressure spray , ultrasonic agitation, dunking, etc. Apart from chemical properties of the aqueous medium.

Round Automat Cleaning Machine is specially designed to meet the requirement of cell production system. With the loading and unloading at the same end the operator has enough time to operate other machines in the cell.

This compact machine is very much suited to achieve very fine cleaning results, facilitates lean production cell to produce highly clean and well dried parts at minimal costs.

The system has cleaning, rising and drying.

Cleaning options can be the either one specific process of combination of the processes.

Generally they are Spray Cleaningwhere a spray of typical 5-6 bar pressure is affected on the parts either by oriented cleaning or gross cleaning to get adequate cleaning.

Injection Flood Wash where by the introduction of very high pressure liquid in process liquid strong turbulence is created because of which liquid reaches tiny holes and also ensures effective cleaning all over.

Ultrasonic CleaningUltrasonic power creates alternate pressure effect in liquid to produce cavitational bubbles. This is achieved through Piezo electric crystals suitably bonded and excited by a high frequency signal. These cavitational Bubbles are collapsed during the compress ional mode of the cycle, high pressure mechanical effects are created which blast away the solid soil from the surface. These cavitational bubbles clean the components by effecting a very good solubilisation. Very fine holes and holes with complex can be cleaned.

Good and continuous filtration ensures the constant removal of dirt from the cleaning solution and effective oil skimmer increases the life of the cleaning solution.

Rinsing are either single or multiple rinses with plain jet spray or flood washing. Injection Flood Rinse isEffective rinse is essential for remove residual chemicals and avoid re deposition of contaminants which is done by immersing the components in water bath with high-pressure turbulence. Good and continuous filtration ensures the constant removal of dirt from the rise water solution and low TDS water ensures a stain free cleaned component Drying is effected by simple air blow, Hot air blow or vacuum drying. Hot Air Drying Recirculation of hot air at around 100 deg C for a specified time to remove all the moisture. Vacuum Drying To affect a total bone dry component, a vacuum drying station is added. Lowering of boiling point of liquid at higher vacuum is effectively used to dry the components. Highlights

• Loading & unloading at same side
• Occupies very little area
• Easy to locate & Start
• PLC based system

single chamber multi process cleaning system single chamber cleaning machine is specially designed for batch type cleaning without any transfer mechanism. While in the other machines we have parts moving into the various chamber, in this machines fluids are moved in a single chamber to achieve the cleaning. the job is loaded in the machine the auto cycle is started.the leak proof door gets closed.the system has cleaning, rising and drying.the job is continuously rotated during process generally cleaning begins with injection flood wash where by the introduction of very high pressure liquid in process liquid strong turbulence is created because of which liquid reaches tiny holes and also ensures effective cleaning all over. To effect the same the liquid is transferred from the storage tank to the cleaning chamber by a pump. ultrasonic cleaningby which very fine holes and holes with complex geometries can be cleaned. rinsing are either single or multiple rinses with flood washing. injection flood rinse iseffective rinse is essential for remove residual chemicals and avoid re deposition of contaminants which is done by immersing the components in water bath with high-pressure turbulence. drying is effected by simple air blow, hot air blow or vacuum drying. hot air drying recirculation of hot air at around 100 deg c for a specified time to remove all the moisture. vacuum drying to effect a total bone dry component, a vacuum drying station is added. Lowering of boiling point of liquid at higher vacuum is effectively used to dry the components. highlights batch type process long cycle time heavier loads can handled easy to locate & start plc based system

Double Chamber Cleaning Machine with Auto Basket Transfer System

Double chamber cleaning machine is an extension of single chamber cleaning system with the process dived in 2 chambers to improve the cycle time.

The system has typically cleaning, rinsing and drying.

The chambers are generally wet chambers, cleaning and rinsing in one chamber and drying in other.Very good cleaning requirements will be effected with cleaning in one chamber and rinsing cum drying in other.

The process is very similar to single chamber.

Highlights

• Better cycle times
• Improved cleaning when compared to single chamber
• Auto basket transfer facility
• Heavier loads can handled
• PLC based system

carburator cleaning machine is specially designed to clean the fine oil passages of carburetor. to achieve a very high through put and reduced cycle time the components are passed individually in a pallet and the oil passage iscleaned by oriented spray. to achieve this with a low cycle time in each station one side is cleaned.cleaning is done at very high pressure. cleaning is followed by air blow.the system is designed for line automation. highlights

• singe piece cleaning
• oriented and gross wash
• real time filtered liquid is sprayed.
• plc based system

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Automated Cleaning system with Pick and Place Mechanism

• This ultrasonic cleaning machine is specially designed to clean the piston or similar components.
• This is a single piece flow machine
• Loading and unloading at the opposite end
• High through put and reduced cycle time
• Piston is loaded on the fixture can be manual or auto
• Piston grove and pin holes are cleaned by oriented spray
• Cleaning is done at 5-6 kg pressure
• Ultrasonic cleaning is added for fine cleaning
• Cleaning is followed by good rinsing
• Cleaning is followed by air drying from top, side and bottom of the piston.
• This type is specially designed to facilitate best cleaning of parts going to the final assembly.

Pick & PlaceThe piston is shifted from one conveyor to another conveyor of the machine with help of pick & place. Similar pick and place is used for auto loading and unloading

Highlights

• single piece cleaning
• Loading and unloading at the opposite end
• Real time Filtered liquid is sprayed.
• Air drying
• Air blow to remove trapped water in crown
• Automatic Conveyerised chain transfer system
• PLC based system

Fuel Injection Nozzle Cleaning Machine

• The machine is specially designed to clean the fine oil passages of Nozzles.
• To achieve a very high through put and reduced cycle time
• The components are passed as a set of 4 nos. in a pallet and the oil passage are cleaned by oriented spray.
• Ultrasonic cleaning is added for fine cleaning
• Cleaning is done at very high pressure.
• Cleaning is followed by good rinsing
• Cleaning is followed by hot air and vacuum drying.
• The system is designed for line automation.

Highlights

• Singe piece or multi piece
• Oriented and gross wash
• Real time Filtered liquid is sprayed.
• Vacuum drying
• Automatic pallet transfer system

the engine valve cleaning machine comes with 4 stage aqueous cleaning system using detergent chemical as aqueous solvent. following is the plant data and the process description. pre cleaning tank the components cleaned in this stage are subjected to hot dip of solvent at around 70 deg c temp, aiding the removal of most of the oil and also a coarse cleaning is achieved in this stage. an flood wash is given by returning the detergent chemicals through an eductor. the components are dunked to get a better impingement and dissolution of oil. soak cleaning process description: this is the repeat of the earlier process to achieve a fine cleaning of the components with an aqueous detergent chemical. the solvent is filtered by a fine filter of 10microns. rinsing process description: the carry over chemicals on the surface of the components are removed in the rinsing station. to achieve a quick dissolution of the carry over chemicals the water is heated. dryingthe components are dried in this station by a blast of hot air at around 100 deg.