Industrial Refrigeration

Rabale, Navi Mumbai, Maharashtra

Industrial Refrigeration (IRL) are pioneers in promoting flake ice systems in India.The surface area of flake-ice is quite large and covers the product properly. Also being thin, they do not damage the delicate fish skin. The temperatures of the flakers are almost -4 to -5C. With these excellent characteristics, flake ice is always used in the processing industries. It plays an important part in sea food industries which is one of major users of flake ice. It is mandatory that any seafood industries should have a flake ice unit based on the production of the sea food in the ratio of 1: 2. Flake ice is used in Dye making. It also plays an important role in concreting. It is important to keep the concrete mix at low temperature to yield superior concrete and to avoid any cracks in concreting. Smaller ranges of flake ice units are made suitable for sea water and can be supplied to Deep sea trawlers & small units within ranges of 1 to 2 tons/24 hrs.Ice flakes are also used in supermarkets.

IRL offers Flake ice units with capacity ranging from 1 ton/24 hours to 100 tons/24 hours. Industrial Refrigeration designs & erects refrigeration system in ammonia or Freon 404A incorporating the flake ice generator.

Application Fields :

• Fishery and aquatic food processing
• Medium and large chain supermarket
• Mine temperature reduction
• Food processing
• Preservation and cooling field application
• Skiing & other sports
• Medical facilities
• Concrete cooling project.
• Dye's chemical industry.

Features :

• Scientific design and many years of engineering experience
• Safety and sanitation
• High reliability and low breakdown rate
• High efficiency and energy saving
• Simple maintenance and convenient operation
• Great adaptability
• Outstanding electric control system

Flake Ice advantages :

• Directly formed at low temperatures. Ice flakes are as cold as -8C.
• Once formed, Ice flakes are dry, clean, beautiful in shape. Sanitary and convenient.
• Relatively big contact area and good mobility can ensure their full contact with refrigerated objects to realize good preservation effect.
• Without any acute edges and damage concerns. Ice flakes cannot damage the surfaces of refrigerated objects but are extremely suitable for storage and delivery.

In Plate Ice Machines, plates of ice form on both sides of stainless steel plates. The system is easy to maintain and clean. These plates of ice are hygienic, transparent and very hard, and can be stored for long periods of time. Thickness can be adjusted up to 20mm.

Most of the parts are corrosion resistant and have a long service life. Our systems are energy efficient and operated via easy-to-use control panels. Theyre self-contained systems, producing up to 20 tons of plate ice per day.

Our plate ice machines are designed to work efficiently in different working conditions, some of the core applications of our Plate Ice Machines are:

• Fish processing
• Meat processing
• Poultry processing
• Supermarket
• Laboratories, pharmaceutical
• Chemical industries

Industrial Refrigeration are pioneers in promoting slurry ice systems to process industries.

Slurry ice flowable is the mixture of ice crystal and water solution (usually sea water, brine, sweet water or glycol). It is also known as fluid ice, liquid ice, and so on. There are, usually, two ways to make slurry ice. Each way has its own features and advantages. Slurry ice can be made from broken solid ice and mixing with brine or sea water. However, the mixture still contains large and sharp ice crystals with thickness 0.6-10mm. Making this kind of slurry ice requires a large amount of energy, including energy consumption for ice breaking and grinding. Slurry ice can be made in pipe type evaporator. Brine or sweet water is pumped to internal pipe by water pump and the refrigerant circulates between inner and outer pipes. Ice crystal would be formed on the evaporator inner surface, at -8 -12 , and scraped down by the rotary ice scraper. The mixture of water and ice collected is slurry ice. Resulting from the heat exchange of ice phase and high heat transmission coefficient, evaporator size may be reduced eventually.

Application fields :

Slurry ice is commonly used in a wide range :

• Air conditioning.
• Packagingand Industrial Cooling Processes.
• Supermarkets.
• Cooling and Storage of Fish.
• Produce.
• Poultry and other perishable products.

Slurry ice can boost by up to 200% the cooling efficiency of existing cooling or freezing brine systems without any major changes to the system (i.e.heat exchanger, pipes, valves), and reduce the amount ofenergy consumptionused for pumping.

Advantage fields :

Slurry ice is also used in direct contact cooling of products in food processing applications in water resistantshipping containers. It provides the following advantages:-

• Product is cooled faster - the smooth round shape of the small crystals ensures maximum surface area contact with the product and as a result, faster heat transfer.
• Better product protection - the smooth, round crystals do not damage product, unlike other forms of sharp, jagged ice (flake, block, shell, etc.).

• Even cooling - unlike other irregular shaped ice which mostlyconductsheat through the air, the round shape of the slurry crystals enables them to flow freely around the entire product, filling all air pockets to uniformly maintain direct contact to cool to the desired low temperature.

Industrial Refrigeration are pioneers in promoting Tube Ice Machine for Beverage & Super Markets.

Tube Ice Machines are designed to satisfy the varying needs of different industries and customers. Capacity varies from 1300 kg. To 40, 000 kg. of tube ice per day. These machines are operational on ammonia (NH3) & Freon (R-22) as refrigerant. We supply a perfect tube ice machine no matter whats your need, if any of our many models does not suite your need. We will gladly work with you to custom design a model that fulfill your requirement.

The unique design of our Tube Ice Machine freezes ice automatically in the vertical stainless steel tubes by the refrigerant circulating around tubes in freezer shell, the swirl of water falls from top of each tube, the hole is formed during the formation of ice because the falling film of water, freezing takes place inside the vertical tubes, as the water freezes the impurities are washed back to the sump tank to be released as and when required, when the ice in the tubes is frozen to the desired thickness. Hot gas is released automatically into the freezer shell releasing tubes of ice onto a cutter, the cutter cuts the pieces of desired preset length.

The cylindrical ice is available in three standard diameter 1.3/8 (34mm.), 1.1/8 (28mm.) & 7/8 (22mm.) standard length is approximately 1 or can be designed to customer requirement.

Features :

• Tube ice :Is thick and transparent with long storage period. It isn't likely to melt in a short time, good air permeability.
• Perfect design : Adopted 3D simulation assembly, compact structure, easy to operate and maintain.
• Health : Ice maker adopts SUS304, PE, and aluminium material to process, and rounded design, makes it easy to clean.
• Efficient performance : Special alloy material and with special heat treatment gives the ice maker optimal thermal performance.
• Full automatically :PLC system controls the ice making process.

Applications :

• Freeze drinks
• Mix wines
• Cool foodstuffs
• Make ice pastries
• Keep foods fresh etc.

Industrial Refrigeration offers Machinery to process and add value to food industries.

Hamburger Forming Linecan make hamburger patty, chicken nuggets, chicken or steak, pumpkin patty, etc. used by KFC, McDonald, Marry Brown etc. This forming line comprises of machines for forming, battering, flouring (pre-dusting), breading, and frying.

Patty Formercan fill stuffing materials, & mold, hamburger patty and chicken nuggets, etc. Stainless steel and other special materials for food are adopted for the whole machine to make it conform to the hygienic standards and HACCP standards. It is easy to clean and conforms to European safety standards. It is versatile enough to handle a wide range of raw materials.

Battering Machinecoats the batter on chicken, , pork, fish, shrimp and other seafood through four batter curtains and the batter bath on the bottom. Batter delivery pump can feed batter of high viscosity without cutting. It has a reliable safety protection device. Connection with the forming machine, crumb feeder and frying machine enables continuous production. The machine is fully made of stainless steel.

Flouring Machineevenly coats a layer of mixed flours uniformly all over the product on the conveyor belt. Connection with the coater and crumb feeder may form product lines for different products for the sake of various processes such as flour-batter-flour, batter-flour and batter-flour-flour. Forced fan and vibrator remove excessive flour. Removable design facilitates cleaning of whole machine and meets HACCP standards.

Breading Machinecoats the breadcrumb into chicken, , pork, fish, shrimp and other seafood. Its suitable for both small-size crumb and big-size crumb. It is equipped with frequency inverter, safety protection device and SIEMENS electric parts. The whole machine is made of stainless steel and meets HACCP standards.

Continuous Fryercan be used to fry all kinds of products, like hamburger patties, chicken nuggets, snacks, pellets, steak, fish steak, shrimp steak, etc. With advanced oil-water massif technology and auto filtering function which greatly prolongs oil usage life. No need for frequently changing oil. Temperature is automatically controlled. Double-layer net belt design assures frying space. Advanced mechanical allocation and controls, keeps the machine at continuous good performance.

Features :

• Fully automatic and continuous.
• Small size, easy operation.
• Very easily cleaned.
• This line can process diverse materials such as meat, poultry, , mutton, Seafood, fish, shrimp, vegetable, pumpkin, potato, cheese or their mixture.
• Various production procedures can be combined for producing different end-products.
• Various sizes can be made.
• Full stainless steel 304.
• Turnkey project provided from raw materials to packing.