Industrial Refrigeration Pvt. Ltd

Nariman Point, Mumbai, Maharashtra

Industrial Refrigeration Pvt. Ltd.(IRPL) offers Blast Freezer systems to the food industry.

Blast chillingis a method of cooling food quickly to a low temperature that is relatively safe frombacterialgrowth. Bacteria multiply fastest between +8C (46F) and +68C (154F). By reducing the temperature of cooked food from +70C (158F) to +3C (37F) or below within 90 minutes, the food is rendered safe for storage and later consumption. This method of preserving food is commonly used in foodcateringand, recently, in the preparation of 'instant' foods, as it ensures the safety and the quality of the food product.

Ablastfreezer may also be known as a shockfreezer. Such freezers are intended to rapidly bring the temperature of foods down, freezing them extremely quickly. These specialized freezers are used in the frozenfood industryfor everything from ice cream to television dinners, and they are also utilized in some commercial kitchens for specialty tasks.

When food is frozen, the water inside it crystallizes. If freezing takes place at relatively warm temperatures, the ice crystals which form will be large. In ablastfreezer, the extremely cold temperature promotes very rapid freezing, which creates small ice crystals. The smaller the crystals, the less damage to the food, as large crystals can rupture cells. Once the food has been frozen in ablastfreezer, it can be moved to a more conventionalfreezerfor storage, as long as thefreezerstays cold enough to keep the food frozen.

Applications:-Freezing into blocks is an effective economical method of preserving, handling transporting and storing perishable products. Horizontal Plate Freezer in one easy operation, ideal for freezing fish, offals, fruit puree, fish fillets, shrimp and vegetables.Products are simply placed into horizontal pockets between the aluminum freezing plates. After freezing, the blocks can be unloaded manually or mechanically onto pallets or a conveyor system and within minutes the whole processing cycle can begin again.

Advantages:-

• A small foot print machine.
• Utilizes maximum product capacity in height.
• Designed to freeze a wide range of product thickness.
• Batch loading of product in trays, cartons & frames.
• Air Contact freezing.
• Capacity from 500 kg to 10000 kg.

ndustrial Refrigeration are pioneers in promoting IQF Tunnel Freezer systems to food industries.

Individual Quick Freezing (IQF) tunnel freezers precisely freeze and chill a wide range of bulk products for the food processing industry. Capable of handling 0.5 to 25 tons per hour, tunnel freezers ensure the highest degree of IQF quality and supreme freezing flexibility.

High efficiency fans and motors, and evaporators with large face areas reduce pressure drop. Optimum airflows effectively transfer heat away from your product. These innovative features provide an IQF freezing system to efficiently handle the desired product.

Features:-

• Gentle mechanical fluidization.
• Broad range of bulk, flat or fragile products.
• Modular design.
• Impingement design.
• Multiple belt combinations.
• Stainless steel construction.
• Ample areas for service and cleaning.
• Frost management systems.
• Multiple temperature zones.
• Energy efficient design.

Applications:-

• Small product particle range from 3/16 to 2 inch diameter.
• VEGETABLE INDUSTRY- peas, green beans, cut corn, mushrooms, vegetables, French fries, cob corn, diced carrots, diced onion, cut cauliflower, cut broccoli, cut asparagus, Brussels sprouts.
• FRUITS INDUSTRY- blueberries, cranberries, strawberries, cherries, gooseberries, raspberries, diced pineapples, sliced apple.
• SEA FOOD INDUSTRY - cooked shrimp, skin on shrimp, scallops.

Industrial Refrigeration are pioneers in promoting IQF Spiral Freezer systems to food industries.

Spiral freezer can freeze large quantity products in less space, especially for products which need long holding time, such as meats. Based on your site space, you can use single drum or double drum. Spiral freezer is widely used for all kinds of products. The Structure of single drum spiral freezer is compact and its capacity is 250kg/h-3000kg/h.

The freezer is a continuous in-line-belt freezer designed to minimize product weight loss and assure quality gentle handling during the freezing process. Completely factory assembled, tested, and disassembled into components to be easily shipped to plant for re-assembly. Frame & Belt supports can be constructed with economical Hot Dipped Galv. Steel or fully Stainless Steel version.

Features:-

• Stainless steel product belting.
• High efficiency aluminum coils or MS Hot dip galvanized coils.
• High efficiency airfoil fans.
• Factory assembled modules. No site assembly of components.
• Aluminum and stainless steel constructed.
• Easy access to sanitation and maintenance.
• Safe, trouble-free operation.

Applications:-

• POULTRY INDUSTRY - chicken parts, chicken patties, chicken nuggets, marinated chicken chunk, breaded chicken parts.
• RED MEAT INDUSTRY - meat patties, meatballs, raw hamburger, breaded fried cuts.
• BAKERY PRODUCTS - pizza crust, pie, cookie, pasta, bread dough.
• PREPARED FOODS - packaged food in trays, shrimp in trays, ice cream cups, products requiring a long retention time.
• SEA FOOD INDUSTRY - cooked shrimp, skin on shrimp, scallops.

Industrial Refrigeration are pioneers in promoting IQF Fluid Bed Freezer systems to food industries.

Fruits and vegetables are usually presented to the consumer in an IQF form (Individually Quick Frozen) i.e. they are free flowing from the bag so exact amounts can be used as required. In the unfrozen state they are also of a delicate nature requiring gentle handling to minimize damage and preserve their natural appearance. These specific demands led to the development of air blast freezers employing the fluidization principle.

Fluidization is a method whereby solid particles float in an upward directed flow of air. If the air is at sub zero temperatures, say minus 350C, you have a combined method of gentle conveyerisation and fast freezing. These freezers are generally supplied with stainless steel wire mesh belts to assist the movement of larger products through the freezer, but fluidization is still achieved. Two belts are employed, the first to freeze the outer crust of the product (case harden as it is often called), the second to complete the freeze process. The belts are of variable speed such that the bed depth and retention times of the product in the tunnel can be altered.

Features:-

• Stainless steel product belting.
• High efficiency aluminum coils or MS Hot dip galvanized coils.
• High efficiency airfoil fans.
• Factory assembled modules. No site assembly of components.
• Aluminum and stainless steel constructed.
• Easy access to sanitation and maintenance.
• Safe, trouble-free operation.

Applications:-

• VEGETABLE INDUSTRY- peas, green beans, cut corn, mushrooms, vegetables, French fries, cob corn, diced carrots, diced onion, cut cauliflower, cut broccoli, cut asparagus, Brussels sprouts.
• FRUITS INDUSTRY- blueberries, cranberries, strawberries, cherries, gooseberries, raspberries, diced pineapples, sliced apple.
• SEA FOOD INDUSTRY - cooked shrimp, skin on shrimp, scallops.

Industrial Refrigeration(IRPL) offers Vertical Plate Freezer systems to food industries.

The product is loaded from above into the freezing stations and then freezing commences. After the required freezing time, the plates are defrosted so as to break the adhesion between plate and product, and then the frozen product is to be raised horizontally for discharge.

Features:-

• Aluminum extrusion plates.
• Galvanized strong frame.
• Stainless steel cylinder.
• Stainless steel hoses and fitting.
• Integral valve.

Applications:-

• Batch loading and freezing of naked fish, meats, offals, fruit puree and liquids.
• Suitable for land and marine application.
• Compact and hygienic design.

Industrial Refrigeration (IRPL) offers Deep Freezers to the food industry.

Deep Freezers, Upright Ultra Cold Deep freezers, refrigerators, in different sizes, configurations, temps to -85C, for clinical trials, bench top or Under counter freezers and fridges. Also carry Pass - Through freezers and fridges, blood and plasma units, fridges and chests, -30C freezers, -45C freezers and -85C freezers, Flammable Storage units, -40 freezers for premixed frozen epoxies, standard or custom.

Features:-

Chamber interior is fabricated of stainless steel with dull finish & exterior is of stainless steel / G.I. Powder coated. The inner working chamber is water & vapour tight high-grade stainless steel. All seams are arc-welded & passivated for strength & durability.

Application:-

• Chemical Industry.
• Oil & Gas Industry.
• Refineries.
• Hospitality.

The Products are simply placed into the Horizontal pockets between the aluminum freezing plates in batches; the plates fall horizontally to give true double contact freezing. Once the freezing cycle is completed, the plates are lifted and opened, and then the product can be unloaded; after fresh product is loaded, the whole cycle can be continuous.

Features:-

• Aluminum extrusion plates.
• Galvanized strong frame.
• Stainless steel cylinder.
• Stainless steel hoses and fitting.
• Integral valve.
• Capacity from 8002000kgs per batch.

Applications:-

• Batch loading and freezing of naked fish, meats, offals, fruit puree and liquids.
• Suitable for land and marine application.
• Compact and hygienic design.

Horizontal Plate Freezer Frozen time:3-5hr/load freezing temp.:-28C(+/-2) Refrigerant:R22(Freon) Water Deforsting

Horizontal Plate Freezers are simply placed into the Horizontal pockets between the aluminum freezing plates in batches; the plates fall horizontally to give true double contact freezing. Once the freezing cycle is completed, the plates are lifted and opened, and then the product can be unloaded; after fresh product is loaded, the whole cycle can be continuous.

Applications:

Features: