TABLET INSPECTION MACHINE is one of the best options to ensure that the defective tablets and capsules will be rejected before leaving the manufacturing area, and only best quality tablets and capsules will be packed for being delivered to the consumers.

Special Features :

• Ce Certified Design With All Electrical Safety Compliances.
• Compact Design And All Contact Parts In S. S. 316 To Meet Cgmp Guidelines.
• No Change Parts Required For Various Shapes And Sizes Of Tablets / Capsules
• Specially Designed Technique For 360 Rotation Of Products.
• Adequately Illuminated Inspection Zone For Easy And Strain Free Inspection .
• Very Easy To Install , Operate And Maintain.
• Food Grade Material Used For Plastic And Rubber Components.
• Warranty Provided On All Moving Parts To Meet Safety Norms.
• Maintenance-Free Components Used To Minimize The Downtime And Maximize The Output.
• Quick And Efficient Cleaning With Standard Cleaning Agents.
• Combi Machine Suitable For Tablets And Capsules.

Co Mill is used for Dry and Wet milling / size reduction of wide range of products. It is suitable for stand alone as well as online milling.

Benefits & Highlights :

Low speed design allowing for inherently gentle action on the product resulting in optimum particle granularity, low heat, low noise, minimal fines, consistent, high quality end product, can be used on heat sensitive products, high capacities, fully customizable to many different applications and process stream.

Advantages as compared to other Milling Equipment :

• The Output in Co Mill is very near to the size of the sieve used approx 80% - 90% where as in Multi Mill it is 1/3 of the sieve used .
• The Fines generated are on a lower side as compared to other mills.
• Heat generation in Co Mill is comparatively very low as it works on forced pressure.
• Other Mills have more of dusting as compared to Co Mill
• Output in CO Mill is more than any other mills.
• Design is flexible as per your requirement.

The process of compaction is used to increase the bulk density of fine powder particles. This is achieved by passing them between closely held rollers to form solid compact sheet. The compaction process can be affected by roll surface and diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being used. Powder material properties can be improved by addition of a suitable binder, which facilitates better bonding between particles and keeps the production of fines to the minimum.

Salient Features :

• Design conformance to cGMP
• Very compact design available in Plain Model
• Feeder Screw is driven through AC variable drive & Safety clutch provided between gearbox and feed screw.
• Rolls drive through twin shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with s steady torque loading.
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material.
• Compacting rolls sleeves are made out of Alloy steel, hardened to 55 HRC approximately and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
• Scrapper assembly also designed to dismantle for ease of cleaning.
• Pre-compression chamber guides the powder without any slippage or leakage.
• Control panel with swing arm consisting of ON/OFF Push Buttons, Forward/Reverse switch, Ammeter, RPM indicator for roll and feed screw, speed regulator for feed screw and emergency stop with all safety measures are provided. Extra power control panel is fitted on the machine with main switch.
• Machine supplied with corrugated roll surface as Standard.

Why to compact?

• To increase bulk density
• To achieve uniform particle sizes
• To improve solution and dispersion rates
• To achieve better granulation of sieve analysis
• To reduce process cost
• To control the production of dust
• To produce uniform blends or mixture

Optional Features :

• Water jacketed design for extremely heat sensitive products
• SS 316 made pre-densifier screw
• Flame proof motor
• Roll Surface smooth / knurled and briquetted.

This equipment is most useful to transfer the material from container of FLUID BED DRYER TO INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree.

With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.

Salient Features :

• Simple in operation and maintenance.
• To count 1 to 1000 Tablets.
• 36 dia. Disc providing highest filling capacity.
• Custom designed disc to match specific needs.
• Fitted with heavy duty gear box.

Technical Specification :

1. Motor 440 volts 3 phase.
2. 50 Hz 1 H.P. with starter.
3. Speed control variable speed drive ( 1440 RPM)

Additionally, it has also established its value in the R & D section of large scale Pharmaceutical Companies where it may be used for smaller batched, trail runs and as a standby. The equipment is simple to operate, and gives negligible rejection, with no weight variations.

Model :

300SS - 300 STD (300 holes)

The SS Stainless Steel Model is fabricated completely from Stainless Steel 304 quality.

In the STD Standard Model, all contact parts are made out ofStainless Steel 304 quality and non-contact parts are made out of non-corrosive metal duly plated or painted.

Interchangeability :

Interchangeable parts can be supplied for all size capsules. Recommended interchangeability for optimum output : 0/00-0/1/23/4/5.

Special features :

• Functional design for simplified operation giving precise results with negligible rejection.
• Sturdy, easily movable.
• Easily dismantled and reassembled, even by unskilled labour.
• All contact parts SS 304 quality and all other parts hard chrome plated.
• Excellent cost-benefits ratio.

• Output :

  55, 000 60, 000 capsules per 8 hour shift.

  Operation :

  • Fill loading tray with empty capsules.
  • Place tray in bed.
  • Operate cam handle to separate capsules cap from body.
  • Place powder tray in position, fill with accurate quantity of powder and spread with scraper.
  • Operate pin plate to compress and fill.
  • Operate lever to lock capsules cap and body.
  • Remove tray and empty filled capsules.

Semi Automatic Capsule Filling Machine in our range with an output of up to 25, 000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding features, both functional and mechanical. Its the requirement of cGMP.

Outstanding Features:

• Loader gets disengaged automatically after one complete rotation of loading ring.
• PLC controlled digital display of all operations.
• Auger with four speeds to fill different type of powders & pellets.
• Modified design of drug hopper reduces time for dismantling and unloading of powder.
• Auto-drug hopper in-feed mechanism reduces weight variations & improves productivity.
• Machine is supplied with any one size capsule change parts, 03 nos. extra Augers, Pellets Filling attachment & FRL.

Automatic tablet printing machine can print characters on any tablets in any size and shape like round, ovals, triangular, hexagonal tablets. Feed disc & gravure rollers are available in any size in order to obtain most efficient production. It is compact in structure and easy to operate. Scrapping of excess ink on the printing roller is done on the pneumatic pressure or manually.

Product Specifications

• Output 3mm>80000 pills/h
• 6mm>60000 pills/h
• 12mm>50000 pills/
• Weight 150 Kg
• Outer Size 910mm X 610mm X 640mm
• Power Supply 220 V
• Output 0.25 KW
• Compressed air 40Psi.

Self Contained portable unit for wet and dry granulation pulverization and de-agglomerationof products.Flexibility to adopt to a wide range of materials to suitable for size reduction andgranulation.

Wet and dry granulation of tablet processing material.

Special Features:

• Machine rated for continues operation.
• Higher out put with process uniformity.
• All contact parts can easily be dismantle and cleaned for changeof product.
• Range of S.S. perforated or wire knitted screens available.
• Different size of screen /speed / number of blade/direction of blade rotation can be selected.
• Unique 360 screen for higher out put.
• Additional perforated screen at the bottom of pulverizing chamber toeliminate higher percentage of fineness & control granule size more effectively and obtain higher outputs.
• No expensive dust collection system required when used for pulverizing.
• All contact parts of SS 304 AISI ( SS 316 Quality is optional )
• All Parts can be easily dismantled for cleaning , washing & validation
• AC variable drive for stepless speed controls Flame Proof Motor.
• AC Variable Drive
• Horizontal type Multimill

Semi Automatic capsules / tablets digital counting and filling machine is ideal for small / large scale pharmaceutical units. The machine is compact, occupies minimum space, simple to operate and easy to maintain.

Operation :

Filled capsules / tablets are fed into the hopper. The amplitude of vibration can be controlled to synchronize and achieve the required counting speed. The capsules / tablets move along the periphery and are aligned to enter the adjustable guide channel in single line along the track to pass through the beam of Photoelectric Fiber Optical Sensor / Scanner at the filling station. The photoelectric scanner counts the pre-determined quantity of the capsules / tablets and stops automatically until the next container is placed underneath the Filling nozzle. The machine is incorporated with two filling nozzles for continuous counting and filling.

One bottle is always in place for filling. The operator simply picks up a filled bottle and replaces it with an empty bottle. A No-Bottle-No-fill sensor is provided at the bottle holding station. Once the bottle is filled, the machine stops automatically.

Salient Features :

• Product contact parts SS 304 / SS 316 / SS 316L quality (except rotary tablet ).
• Photoelectric Fiber Optical Sensor / Scanner for sensing capsules / tablets.
• Counting speed is adjustable through variable Frequency Drive.
• Amplitude of vibrator is adjustable to meet counting speed.
• Programmable Logic Control (PLC) system with HMI enables visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.
• No change parts required.
• Glass Rotary table.
• No-bottle-no-fill arrangement.

• OUTPUT (Approx)

  Tablets 1000 to 1800 per minute

  Capsules 1200 to 1500 per minute

  TECHNICAL SPECOFOCATOPMS :

  Main Drive :

  0.25 HP, 220volt, 3 Phase, 50 Cycles, 1400 RPM

  Overall Dimension :

  1150mm (L) x 950mm (W) x 1600 mm (H)

  Net Weight (Approx) :1050 Kg.

Sieves and grade material according to particle size .The amplitude of gyrating Vibration can be adjusted to suit processing needs. Gradation will takes place according to the screen provided.

Mostly used for pharmaceuticals powder granules, pallets etc.

This equipment has been rated as ideal for small / medium scale Pharmaceuticals Units. The design is unique and extremely functional. The equipment is Simple to Operate, is time and labour-saving.

The Automatic Capsule Loader is compact, occupies minimal space, is easily movable and is simple to operate. It gives higher production at a lower cost and with much better standards of accuracy than the earlier semi-automatic machines, which are being phased out gradually in most units.

AUTOMATIC CAPSULE LOADER can make a significant difference in your Production Department.

Output :

Fills 300-hole plate in 28 seconds. The vertical loader can fill 2 or 3 manual capsule filling machine tray depending on the quality of the capsule and the sill of the operator.

TABLET INSPECTION MACHINE is one of the best options to ensure that the defective tablets and capsules will be rejected before leaving the manufacturing area, and only best quality tablets and capsules will be packed for being delivered to the consumers.

Special Features :

• Ce Certified Design With All Electrical Safety Compliances.
• Compact Design And All Contact Parts In S. S. 316 To Meet Cgmp Guidelines.
• No Change Parts Required For Various Shapes And Sizes Of Tablets / Capsules
• Specially Designed Technique For 360 Rotation Of Products.
• Adequately Illuminated Inspection Zone For Easy And Strain Free Inspection .
• Very Easy To Install , Operate And Maintain.
• Food Grade Material Used For Plastic And Rubber Components.
• Warranty Provided On All Moving Parts To Meet Safety Norms.
• Maintenance-Free Components Used To Minimize The Downtime And Maximize The Output.
• Quick And Efficient Cleaning With Standard Cleaning Agents.
• Combi Machine Suitable For Tablets And Capsules.

Co Mill is used for Dry and Wet milling / size reduction of wide range of products. It is suitable for stand alone as well as online milling.

Benefits & Highlights :

Low speed design allowing for inherently gentle action on the product resulting in optimum particle granularity, low heat, low noise, minimal fines, consistent, high quality end product, can be used on heat sensitive products, high capacities, fully customizable to many different applications and process stream.

Advantages as compared to other Milling Equipment :

• The Output in Co Mill is very near to the size of the sieve used approx 80% - 90% where as in Multi Mill it is 1/3 of the sieve used .
• The Fines generated are on a lower side as compared to other mills.
• Heat generation in Co Mill is comparatively very low as it works on forced pressure.
• Other Mills have more of dusting as compared to Co Mill
• Output in CO Mill is more than any other mills.
• Design is flexible as per your requirement.

The process of compaction is used to increase the bulk density of fine powder particles. This is achieved by passing them between closely held rollers to form solid compact sheet. The compaction process can be affected by roll surface and diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being used. Powder material properties can be improved by addition of a suitable binder, which facilitates better bonding between particles and keeps the production of fines to the minimum.

Salient Features :

• Design conformance to cGMP
• Very compact design available in Plain Model
• Feeder Screw is driven through AC variable drive & Safety clutch provided between gearbox and feed screw.
• Rolls drive through twin shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with s steady torque loading.
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material.
• Compacting rolls sleeves are made out of Alloy steel, hardened to 55 HRC approximately and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
• Scrapper assembly also designed to dismantle for ease of cleaning.
• Pre-compression chamber guides the powder without any slippage or leakage.
• Control panel with swing arm consisting of ON/OFF Push Buttons, Forward/Reverse switch, Ammeter, RPM indicator for roll and feed screw, speed regulator for feed screw and emergency stop with all safety measures are provided. Extra power control panel is fitted on the machine with main switch.
• Machine supplied with corrugated roll surface as Standard.

Why to compact?

• To increase bulk density
• To achieve uniform particle sizes
• To improve solution and dispersion rates
• To achieve better granulation of sieve analysis
• To reduce process cost
• To control the production of dust
• To produce uniform blends or mixture

Optional Features :

• Water jacketed design for extremely heat sensitive products
• SS 316 made pre-densifier screw
• Flame proof motor
• Roll Surface smooth / knurled and briquetted.

This equipment is most useful to transfer the material from container of FLUID BED DRYER TO INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree.

With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.

Salient Features :

• Simple in operation and maintenance.
• To count 1 to 1000 Tablets.
• 36 dia. Disc providing highest filling capacity.
• Custom designed disc to match specific needs.
• Fitted with heavy duty gear box.

Technical Specification :

1. Motor 440 volts 3 phase.
2. 50 Hz 1 H.P. with starter.
3. Speed control variable speed drive ( 1440 RPM)

Additionally, it has also established its value in the R & D section of large scale Pharmaceutical Companies where it may be used for smaller batched, trail runs and as a standby. The equipment is simple to operate, and gives negligible rejection, with no weight variations.

Model :

300SS - 300 STD (300 holes)

The SS Stainless Steel Model is fabricated completely from Stainless Steel 304 quality.

In the STD Standard Model, all contact parts are made out ofStainless Steel 304 quality and non-contact parts are made out of non-corrosive metal duly plated or painted.

Interchangeability :

Interchangeable parts can be supplied for all size capsules. Recommended interchangeability for optimum output : 0/00-0/1/23/4/5.

Special features :

• Functional design for simplified operation giving precise results with negligible rejection.
• Sturdy, easily movable.
• Easily dismantled and reassembled, even by unskilled labour.
• All contact parts SS 304 quality and all other parts hard chrome plated.
• Excellent cost-benefits ratio.

• Output :

  55, 000 60, 000 capsules per 8 hour shift.

  Operation :

  • Fill loading tray with empty capsules.
  • Place tray in bed.
  • Operate cam handle to separate capsules cap from body.
  • Place powder tray in position, fill with accurate quantity of powder and spread with scraper.
  • Operate pin plate to compress and fill.
  • Operate lever to lock capsules cap and body.
  • Remove tray and empty filled capsules.

Semi Automatic Capsule Filling Machine in our range with an output of up to 25, 000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding features, both functional and mechanical. Its the requirement of cGMP.

Outstanding Features:

• Loader gets disengaged automatically after one complete rotation of loading ring.
• PLC controlled digital display of all operations.
• Auger with four speeds to fill different type of powders & pellets.
• Modified design of drug hopper reduces time for dismantling and unloading of powder.
• Auto-drug hopper in-feed mechanism reduces weight variations & improves productivity.
• Machine is supplied with any one size capsule change parts, 03 nos. extra Augers, Pellets Filling attachment & FRL.

Automatic tablet printing machine can print characters on any tablets in any size and shape like round, ovals, triangular, hexagonal tablets. Feed disc & gravure rollers are available in any size in order to obtain most efficient production. It is compact in structure and easy to operate. Scrapping of excess ink on the printing roller is done on the pneumatic pressure or manually.

Product Specifications

• Output 3mm>80000 pills/h
• 6mm>60000 pills/h
• 12mm>50000 pills/
• Weight 150 Kg
• Outer Size 910mm X 610mm X 640mm
• Power Supply 220 V
• Output 0.25 KW
• Compressed air 40Psi.

Self Contained portable unit for wet and dry granulation pulverization and de-agglomerationof products.Flexibility to adopt to a wide range of materials to suitable for size reduction andgranulation.

Wet and dry granulation of tablet processing material.

Special Features:

• Machine rated for continues operation.
• Higher out put with process uniformity.
• All contact parts can easily be dismantle and cleaned for changeof product.
• Range of S.S. perforated or wire knitted screens available.
• Different size of screen /speed / number of blade/direction of blade rotation can be selected.
• Unique 360 screen for higher out put.
• Additional perforated screen at the bottom of pulverizing chamber toeliminate higher percentage of fineness & control granule size more effectively and obtain higher outputs.
• No expensive dust collection system required when used for pulverizing.
• All contact parts of SS 304 AISI ( SS 316 Quality is optional )
• All Parts can be easily dismantled for cleaning , washing & validation
• AC variable drive for stepless speed controls Flame Proof Motor.
• AC Variable Drive
• Horizontal type Multimill

Semi Automatic capsules / tablets digital counting and filling machine is ideal for small / large scale pharmaceutical units. The machine is compact, occupies minimum space, simple to operate and easy to maintain.

Operation :

Filled capsules / tablets are fed into the hopper. The amplitude of vibration can be controlled to synchronize and achieve the required counting speed. The capsules / tablets move along the periphery and are aligned to enter the adjustable guide channel in single line along the track to pass through the beam of Photoelectric Fiber Optical Sensor / Scanner at the filling station. The photoelectric scanner counts the pre-determined quantity of the capsules / tablets and stops automatically until the next container is placed underneath the Filling nozzle. The machine is incorporated with two filling nozzles for continuous counting and filling.

One bottle is always in place for filling. The operator simply picks up a filled bottle and replaces it with an empty bottle. A No-Bottle-No-fill sensor is provided at the bottle holding station. Once the bottle is filled, the machine stops automatically.

Salient Features :

• Product contact parts SS 304 / SS 316 / SS 316L quality (except rotary tablet ).
• Photoelectric Fiber Optical Sensor / Scanner for sensing capsules / tablets.
• Counting speed is adjustable through variable Frequency Drive.
• Amplitude of vibrator is adjustable to meet counting speed.
• Programmable Logic Control (PLC) system with HMI enables visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.
• No change parts required.
• Glass Rotary table.
• No-bottle-no-fill arrangement.

• OUTPUT (Approx)

  Tablets 1000 to 1800 per minute

  Capsules 1200 to 1500 per minute

  TECHNICAL SPECOFOCATOPMS :

  Main Drive :

  0.25 HP, 220volt, 3 Phase, 50 Cycles, 1400 RPM

  Overall Dimension :

  1150mm (L) x 950mm (W) x 1600 mm (H)

  Net Weight (Approx) :1050 Kg.

Sieves and grade material according to particle size .The amplitude of gyrating Vibration can be adjusted to suit processing needs. Gradation will takes place according to the screen provided.

Mostly used for pharmaceuticals powder granules, pallets etc.

This equipment has been rated as ideal for small / medium scale Pharmaceuticals Units. The design is unique and extremely functional. The equipment is Simple to Operate, is time and labour-saving.

The Automatic Capsule Loader is compact, occupies minimal space, is easily movable and is simple to operate. It gives higher production at a lower cost and with much better standards of accuracy than the earlier semi-automatic machines, which are being phased out gradually in most units.

AUTOMATIC CAPSULE LOADER can make a significant difference in your Production Department.

Output :

Fills 300-hole plate in 28 seconds. The vertical loader can fill 2 or 3 manual capsule filling machine tray depending on the quality of the capsule and the sill of the operator.