Industrial Electronics Equipment Corporation

Charkop, Mumbai, Maharashtra

Converting applications such as Rotogravure /Flexographic printing solvent less/solvent based lamination, slitting, coating, Extrusion lamination /coating calls for treatment of verity of substrates at very high line speeds. IEECs RFIM Corona Treating Station comes with high definition ceramic electrodes which can treat metalized and non-metalized substrates at high line speeds.

Technical Advantages Optional Features

The new generation label press demands compact and efficient corona treatment systems for treatment of variety of substrates at high line speeds. IEECs Narrow Web Push-Pull type Corona Treating Station is specially designed keeping the compactness, operator friendliness and efficiency in mind. Available as the RFIM-NW model, the high definition ridge type ceramic electrodes ensure efficient treatment of metalized as well as non- metalized substrates.

Technical Advantages Optional Features

IEEC offers innovative and Cost effective solution for Pretreatment of cables Prior to Inkjet printing with DBD plasma Treater. The system is design for inline Cable tratment is very user friendly.

• Non contact Circumferential Treatment
• Diameters ranging from 0.5mm to 6mm
• Completely enclosed treating station made out of Stainless steel
• Auto watt density Proportional control with Line speed
• Zero Speed Sensing with Pulse Block function
• Assembly open Switch
• Low Maintenance
• Zero Wastage and rejections
• Good Solution for Conductor Cleaning
• As per CE standards

IEEC Corona Generators are CE Standard Generators engineered with perfection and sophistication. User-friendly and easy-to-operate, these highly efficient generators provide better treatment at lesser power. They are packed with the most advanced features including Latest Mixed Signal Microcontroller Programming, High Frequency which makes it long-lasting and maintenance-free, and Frequency Auto-tuning which makes it compatible with any assembly and operable at optimum required power.

• Latest IGBT Technology and PWM Self Tuning Techniques for efficient output.
• Efficient Modulation and Frequency Circuits.
• MMI(Man-Machine Interface for easy operation)
• AUTOWATT DENSITY CONTROL(To control power w.r.t speed)
• DISPLAY: LCD 2 X 16 (For RFG1, RFG2), LCD 4 X 40 (For RFG3, RFG4, RFG5), Touchscreen.
• Buzzer Alarm.
• Fault Indication.
• Frequency Auto-Tuning.
• Air Conditioner. (Optional)
• Heavy Duty Plug In/Out Connectors.
• Corrosion Proof Paint.

• Auto- Watt Density Control
• Inch Mode
• Pulse Block / Zero Speed Trip Mode
• Easy to Operate Push Buttons for Start/Stop and Power Up/Down options

• UV/OV Trip
• IGBT Fail Trip
• Electronic Overload Trip
• Assembly Open Trip
• Negative Pressure Trip
• Thermal Trip
• Off-Tune Trip
• Blower OL Trip
• Link Voltage Less Trip

• Input Voltage: 415V AC 10%
• Input Frequency 50 Hz, 60 Hz
• Output Power Range: 0.5 KW to 60 KW
• Output Frequency: 10 KHz 50 KHz
• Output DC Voltage: steady 400V- 600V

• RFG 1: 0.5KW, 1KW, 1.5KW, 2KW
• RFG 2: 03KW, 04KW
• RFG 3: 06KW, 08KW
• RFG 4: 12KW, 16KW
• RFG 5: 20KW, 40KW, 60KW

Ideal for products with diverse shapes 3D, to increase surface cleaning effect and the degree of joining strength which includes printing, painting, bonding, and labeling. Application of Plasmion3d+ and Plasmastra include industries, such as Display, Electronic, Motor, Automobile, Macromolecular Film, Drug, and Metal Industry.

Key Features Applications Technical Details

The process of increasing Surface Tension (dynes/cm) of a substrate by exposing it to an Atmospheric Plasma Flame is called Atmospheric Plasma Treatment. Non-contaminated, refrigerated dry, moisture free, and oil-free compressed air is passed through High Voltage at High Frequency. Air molecules get ionized and air reaches fourth stage of matter (Plasma), creating Atmospheric Plasma.

AUTOMOBILE INDUSTRY

Head lights, door sealing profiles, decorative trim, switch components, control unit housings, bumpers.

PRINTING INDUSTRY

For inkjet Printing on bottles, caps, wires and cables, pipes, glass and other materials. For pad printing on pens, mobile covers, switches, switch boards etc.

MEDICAL DEVICES

Dialysis machines, disposable syringes, catheter, ampoules, contact lenses, test tubes, petri dishes.

GLASS INDUSTRY

Window seals, window frames, printing on drinking glasses and bottles, perfume flacons.

COATING

Foil coating, flocking, laminating.

ADHESIVE TECHNOLOGY

Plastic sheets, furniture coatings.

LAMINATING

Instrument panels, interior door coverings, car boot linings.

• Power Output: 800 Watts
• Voltage Output: 30kV
• Optimal Treating Distance: Minimum 25 mm
• Maximum: 45 mm
• Treating Head Width: 90mm
• H.V. Cable & Air hose Length: 2m each
• Input Voltage: 230V, 50/60 Hz
• Input Current: 5 Amp
• Max Ambient Temperature: 45 degrees C
• Power Adjustment: 0-100%
• Blower Adjustment: 0-100%
• Net Weight: 41 kg

Procedure.

Surface tension is the property of a liquid arising from unbalanced molecular forces at or near the surface. If it is higher than the surface energy of a material, the liquid tends to form droplets rather than spread out. Another name for an inks surface tension properties is wettability. Surface tension is normally measured in energy units called dynes/cm. A dyne is the amount of force required to produce an acceleration of 1 cm/sec2 on a mass of 1g.

The dyne level of a material is called its surface energy. If the liquid has a dyne level lower than the materials surface energy, then the liquid will spread out over its entire surface in a uniform wet layer. If the inks dyne level is equal to or higher than a materials dyne level, the liquid will become cohesive and tend to remain in droplets.

Silicon sleeves for achieving efficient treatment levels.

IEEC supplies silicone sleeves manufactured using very high dielectric Strength Silicone Compound. The sleeves show excellent performance in achieving good treatment levels at higher efficiency.

The sleeves are manufactured under high dimensional tolerances inorder to ensure uniform corona treatment across the web width. IEEC sleeves show good chemical, mechanical and electrical resistance making it an ideal option in harsh corona treatment process.

Our Band Pinning systems produce high quality Bi-axially Oriented Polyester (BoPET), film at the fastest possible chill roll speeds, while maintaining the best possible transparency and other physical attributes. High quality film is the result of a perfectly controlled casting process. One of the most critical features of the casting process is an extremely precise and flexible pinning system. Most commercially available pinning systems utilize the principle of generating an electrostatic effect to pin the extruded melt on to the chill roll by causing ionization of air, thus eliminating air entrapment between melt & chill roll. The elimination of air entrapment creates extremely close contact between the melt and the chill roll, resulting in a virtually clear cast film, suitable for subsequent orientation at maximum line speeds.

• Our precision Moving Band Pinning System can be customized to suit Cast Film lines equipped with older methods of pinning, such as wire pinning.
• We offer a comprehensive replacement /retrofit service for BoPet lines, comprisingSite Evaluation, Fixture Design, Installation and Start up.
• Band Unwinding and Winding Unit.
• Mounting elements, for Unwinder and Winder, with mechanisms for adjustment of Band angle relative to the chill roll.
• Two axis (x and y), gantry, permitting precise positioning of the Unwinder and Winder relative to the melt touch down point.
• A control panel comprising: High Voltage generator, Blade (band), heating generator, servo controls for Unwinding, Rewinding station. Servo controls for the two axis gantry system, and a touch screen panel that enables complete control of the pinning system.
• Remote stations are also provided for user mounting close to the Unwinder and Winder units, facilitating convenient system control by the operator.
• Unique Spark Arrestor System.

High Voltage Generator

• Mains voltage: 415VAc +/- 5%
• Mains frequency: 50Hz / 60Hz +/- 5%
• Inverter output frequency: 10 KHz 20 KHz
• Inverter output voltage: 15kV
• Inverter output current: 30 mA max
• Recovery time: Less than 1 millisec
• Ripple factor: 0.1% peak peak

Blade Heating Generator

• Mains voltage: 415VAc +/- 5%
• Mains frequency: 50 Hz / 60Hz +/- 5%
• Inverter output frequency: 10 KHz 20KHzp
• Inverter output voltage: 50 Volt
• Inverter output current: 10.0 Amp max

• Web widths upto 3000mm.
• Line speeds up to 200mpm.
• Single or double sided treatment.
• Corona Treater Rollers covered with high dielectric grade silicone sleeves available in diameters of 100mm, 120mm, 150mm.
• Electrodes coated with corrosion resistant coating.
• Aluminium Electrodesin widths of 5mm or 10mm for preferential treatment.
• 4/6/9 discharge point electrodes for better efficiency of treatment levels
• Electrode head fabricated out of stainless steel.
• Pneumatically actuated treating heads for easy threading of the films.
• Idler rollers at film entry & exit to ensure wrap angle of film with treater roller.
• Easy Online air gap adjustment with knobs provided externally on the ducts.
• S.S. Braided double dielectric sheathed high tension cable to ensure safety.
• Dynamically and statically balanced rollers.
• Proximity switch for zero speed sensing & closed loop feedback for Auto watt density control.
• Assembly open safety switch for human safety.
• Rigid cross members and electrode holding bars to ensure uniform and parallel air gaps.

• Silicon or Ceramic-coated Treater Rollers.
• Spreader Roller at the film entry and exit
• Stainless steel rod type fixed electrodes
• Air gap adjusters with digital readout